Pushing Force Converting Mechanism for Concealed Water Tank

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Solution Overview

Problem

Existing concealed water tanks with pneumatic discharge valves have complex structures due to flexible air bags, which slow down the restoration process and reduce transmission efficiency.

Innovation Solution

A pushing force converting mechanism using a rigid structure comprising a cylinder barrel, piston, transmission bar, and sealing ring to convert mechanical pushing force into air pressure, eliminating the need for flexible air bags and improving structural stability and transmission efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a flexible air bag structure is used in the pneumatic driving device, then the device can be compact and adaptable, but the structure becomes complex and the restoration speed becomes slow

Engineering Contradiction:
ImproveadaptabilityVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces the flexible air bag mechanical system with a rigid piston-cylinder mechanism. The piston slides within the cylinder barrel under air pressure, converting the flexible membrane-based force transmission into a rigid rod-based mechanical system. This substitution eliminates the need for complex flexible structures while maintaining adaptability through the sliding piston mechanism.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts and removes the flexible air bag component from the system, replacing it with a rigid piston structure. By taking out the problematic flexible element that caused structural complexity and slow restoration, the invention achieves a simpler, faster-restoring mechanism while preserving the pneumatic actuation function through the air cavity pressing on the piston.

Inventive Principle:
Principle #2Taking out (Extraction)

2Volume of moving object

If a flexible air bag structure is used in the pneumatic driving device, then the device can be compact, but the restoration speed becomes slow

Engineering Contradiction:
ImprovecompactnessVSAvoidrestoration speed
Core Design Contradiction:
Volume of moving objectVSSpeed

Solution Approach 1:

The patent substitutes the slow-restoring flexible air bag with a rigid piston-cylinder mechanism where air pressure directly acts on the piston face. The rigid structure allows for faster force transmission and quicker restoration when air pressure is released, as the piston can rapidly return to its initial position without the slow deflation and membrane relaxation inherent in flexible air bags.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates a simplified rigid copy of the pneumatic actuation function. Instead of using the complex flexible air bag that slowly restores, it replicates the essential function of pneumatic force transmission through a rigid piston system that can rapidly respond to pressure changes, achieving faster restoration speed while maintaining compact dimensions.

Inventive Principle:
Principle #26Copying

3Stability of the object's composition

If a rigid structure is used to replace the flexible air bag, then the structural stability is improved, but the flexibility and adaptability may be reduced

Engineering Contradiction:
Improvestructural stabilityVSAvoidflexibility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent replaces the flexible air bag with a rigid piston-cylinder mechanism that maintains structural stability through precise mechanical geometry. The rigid components provide stable force transmission, while the sliding piston mechanism within the cylinder barrel provides the necessary movement and adaptation capability, thus maintaining versatility without sacrificing stability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces dynamic capability to the rigid structure through the sliding piston mechanism. The piston can move freely within the cylinder barrel, providing adaptability and flexibility to the otherwise rigid system. This dynamic element allows the rigid structure to adjust to different positions and maintain versatility while preserving structural stability through the rigid cylinder and piston components.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11927006B2Pushing force converting mechanism and concealed water tank
Publication Date: 2024.03.12 KOHLER CHINA INVESTMENT
  • US11927006B2 patent drawing
  • US11927006B2 patent drawing
  • US11927006B2 patent drawing

AI summary

The present disclosure provides a pushing force converting device including a cylinder barrel. The cylinder barrel includes an air cavity; a mounting cavity; and an air cavity vent in communication with the air cavity. The pushing force converting device also includes a piston configured to slide back and forth in the cylinder barrel and slidably disposed in the mounting cavity; a transmission bar connected with the piston and configured to drive the piston to move toward the air cavity; a restoring member disposed in the cylinder barrel and configured to drive the piston or the transmission bar to be restored to a respective initial position; and a sealing ring disposed on the piston and configured to seal the air cavity. The pushing force converting device disclosed by the present disclosure can convert mechanical pushing force into air pressure pushing force.