Golf Putter Head Hardness Gradient Manufacturing

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Solution Overview

Problem

Conventional golf putters lack sufficient fault tolerance and stability due to variations in ball speed and movement distance caused by hitting different portions of the putter, leading to high dispersion and low precision in ball control.

Innovation Solution

A method for manufacturing a golf putter head involving a solution treatment and quenching process that creates a hardness gradient on the ball hitting panel, with the toe and heel portions having higher surface hardness than the middle portion, ensuring consistent ball speed and reduced distance loss when hit by these areas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the middle portion of the ball hitting panel hits the golf ball, then the golf ball achieves ideal movement distance, but any deviation to toe or heel portions causes large discrepancy in movement distance and direction

Engineering Contradiction:
Improvehitting precisionVSAvoidfault tolerance
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent applies different hardness characteristics to different regions of the ball hitting panel. The toe and heel portions are designed with higher surface hardness than the middle portion, creating a hardness gradient distribution. This local differentiation allows the toe and heel areas to maintain stable ball speed and movement distance despite off-center impacts, thereby improving fault tolerance while preserving ideal performance at the sweet spot.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the physical parameter of surface hardness across different regions of the ball hitting panel through heat treatment processes (solution treatment and quenching). By controlling the hardness parameter to be higher at the toe and heel portions and lower at the middle portion, the invention achieves consistent ball performance across various impact locations, resolving the contradiction between hitting precision and fault tolerance.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If embedded materials (copper, aluminum, plastic) are added to the middle portion of the putter, then ball control is attempted to be improved, but the dispersion of movement distance remains excessively high and fault tolerance stays very low

Engineering Contradiction:
Improveball control precisionVSAvoidfault tolerance
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

Instead of adding embedded materials to the middle portion, the patent applies local quality differentiation through hardness variation across the entire ball hitting panel surface. The toe and heel portions have higher surface hardness achieved through controlled heat treatment, while the middle portion maintains lower hardness. This approach directly addresses the root cause of dispersion by ensuring stable ball speed across all impact zones without introducing foreign materials that fail to resolve the fault tolerance issue.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the surface hardness parameter of the ball hitting panel through heat treatment processes rather than adding embedded materials. The solution treatment and quenching processes create a hardness gradient where toe and heel portions exhibit higher surface hardness, stabilizing ball speed and movement distance across different impact locations. This parameter change approach achieves both improved ball control precision and enhanced fault tolerance without the limitations of embedded material solutions.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If the entire ball hitting panel has uniform hardness, then manufacturing is simple, but off-center hits cause significant loss in ball speed and movement distance

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidfault tolerance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent implements local quality differentiation by creating a hardness gradient across the ball hitting panel through controlled heat treatment. The toe and heel portions are subjected to solution treatment and quenching to achieve higher surface hardness, while the middle portion maintains lower hardness. This regional differentiation improves fault tolerance by ensuring stable ball performance on off-center hits, while the heat treatment process itself remains a standard manufacturing technique that does not significantly complicate production.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the surface hardness parameter of specific regions (toe and heel portions) through heat treatment processes. By controlling the hardness parameter to be higher at the edges and lower in the center, the invention achieves both improved reliability (fault tolerance) and acceptable ease of manufacture, as the heat treatment process is a established industrial technique that can be integrated into existing manufacturing workflows.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method enhances fault tolerance and stability by maintaining consistent ball speed and reducing distance loss when hit by the toe or heel portions, allowing for precise ball control and improved performance.

Implementation Method 1

conducting a solution treatment on the ball hitting panel portion; and quenching the toe portion and the heel portion

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Implementation Method 2

quenching the toe portion and the heel portion

Methodology Applied
Scientific EffectQuenching:

Data Source

PatentUS11491378B2Golf putter head and method for manufacturing the same, and golf putter
Publication Date: 2022.11.08 WONG TAT
  • US11491378B2 patent drawing
  • US11491378B2 patent drawing
  • US11491378B2 patent drawing

AI summary

Disclosed are a golf putter head having high fault tolerance and a method for manufacturing the same, and a golf putter with the head. The method for manufacturing the golf putter head includes: taking or manufacturing a head body including a ball hitting panel portion, and the ball hitting panel portion including a toe portion, a middle portion, and a heel portion; performing a solution treatment on the ball hitting panel portion; and quenching the toe portion and the heel portion.