Photovoltaic Bus Voltage Control With Neutral Bus Segmentation

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Solution Overview

Problem

Photovoltaic systems face challenges with high voltage levels that exceed the withstand voltage of power components, making it difficult to meet production compliance requirements and posing risks of damage and safety hazards.

Innovation Solution

A photovoltaic system with three direct current buses (positive, negative, and neutral) and two inverters, controlled by a controller to manage voltages during startup and shutdown to ensure they remain below a preset threshold, using power converters and voltage regulation circuits to maintain compliance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the voltage level of the photovoltaic system is increased to improve power generation capacity, then the power output is improved, but the withstand voltage requirement of power components becomes more difficult to meet

Engineering Contradiction:
Improvepower generation capacityVSAvoidwithstand voltage requirement
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent divides the single high-voltage inverter system into two separate inverters operating in parallel, each handling a portion of the total power. This segmentation allows each inverter to operate at lower voltage levels that are easier to manage and meet component withstand voltage requirements, while the system as a whole achieves higher power generation capacity through combined output.

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If the voltage level of the photovoltaic system is increased to reduce transmission losses, then the energy efficiency is improved, but the production compliance requirement becomes harder to meet

Engineering Contradiction:
Improvetransmission lossesVSAvoidproduction compliance requirement
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The patent segments the high-voltage transmission function into two parallel low-voltage paths through two inverters. Each inverter operates within compliant voltage limits, ensuring production compliance requirements are met, while the combined parallel operation maintains efficient power transmission by distributing the load and reducing overall transmission losses.

Inventive Principle:
Principle #1Segmentation

3Loss of energy

If the voltage level of the photovoltaic system is increased to improve power efficiency, then the energy transmission efficiency is improved, but the safety risk increases

Engineering Contradiction:
Improveenergy transmission efficiencyVSAvoidsafety risk
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The patent divides the high-voltage system into two separate low-voltage inverter systems operating in parallel. This segmentation reduces the voltage level at which operators and components are exposed, thereby lowering safety risks such as electric shock and arc flash hazards, while maintaining energy transmission efficiency through the combined parallel operation of both inverters.

Inventive Principle:
Principle #1Segmentation

4Loss of energy

If the voltage level of the photovoltaic system is increased to reduce current and minimize losses, then the energy efficiency is improved, but the difficulty of component selection increases

Engineering Contradiction:
Improvepower lossesVSAvoidcomponent selection difficulty
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The patent segments the high-voltage, low-current requirement into two parallel low-voltage, moderate-current paths. This makes component selection easier because standard low-voltage power components with adequate current ratings are more readily available and easier to source, while the parallel configuration maintains the desired low-loss energy transmission efficiency.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12489297B2Photovoltaic system, power supply system, and control method
Publication Date: 2025.12.02 HUAWEI DIGITAL POWER TECH CO LTD
  • US12489297B2 patent drawing
  • US12489297B2 patent drawing
  • US12489297B2 patent drawing

AI summary

A first input end of a first inverter is connected to a second end of a direct current positive bus, and a second input end of the first inverter is connected to a second end of a neutral bus. A first input end of a second inverter is connected to the second end of the neutral bus, and a second input end of the second inverter is connected to a second end of a direct current negative bus. A controller is configured to control, in startup and shutdown processes, a voltage to ground of the direct current positive bus, a voltage to ground of the direct current negative bus, and a voltage to ground of the neutral bus each to be less than or equal to a preset voltage threshold, to ensure personal safety and device safety.