Photovoltaic Electrical Cabinet Airflow Layout for Heat Dissipation

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Solution Overview

Problem

Conventional electrical cabinets in photovoltaic power generation systems face challenges in meeting high heat dissipation capacity and maintainability requirements, particularly due to inadequate structural design.

Innovation Solution

The electrical cabinet design includes a cabinet body with first and second switch areas distributed on adjacent sides along perpendicular directions, integrated with a heat exchanger, and airflow channels that facilitate heat dissipation through an inner circulation air duct, utilizing fans and heat exchange channels to enhance cooling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional electrical cabinet structure is used, then device complexity is low, but heat dissipation capacity is insufficient

Engineering Contradiction:
Improveheat dissipation capacityVSAvoidstructural complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The cabinet body is divided into multiple switch areas (first switch area with switches along first direction, second switch area with switches along second direction) positioned on adjacent sides. The heat dissipation air duct is segmented into multiple sections (first, second, third, fourth heat dissipation air ducts) that guide airflow through different switch areas sequentially, enabling targeted heat dissipation for different cabinet regions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from conventional single-direction heat dissipation to multi-dimensional heat dissipation by arranging switch areas on adjacent sides of the cabinet body and creating a three-dimensional heat dissipation air duct network that flows through multiple sections, utilizing spatial dimensions to enhance heat dissipation capacity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Power

If more switches are added to meet increasing power demands, then power handling capacity increases, but heat dissipation difficulty increases

Engineering Contradiction:
Improvepower handling capacityVSAvoidheat dissipation difficulty
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

Switches are segmented into different areas (first switch area along first direction, second switch area along second direction) with dedicated heat dissipation pathways. The heat dissipation air duct is divided into multiple sections that can be independently optimized, allowing each switch area to have sufficient airflow regardless of the total number of switches in the cabinet.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the cabinet are provided with localized heat dissipation solutions through the segmented air duct system. Each heat dissipation air duct section is optimized for its specific switch area, ensuring that local heat generation from switches is efficiently managed even as total cabinet power capacity increases.

Inventive Principle:
Principle #3Local quality

3Volume of moving object

If compact cabinet design is used to reduce space, then space utilization improves, but airflow path becomes restricted

Engineering Contradiction:
Improvecabinet volumeVSAvoidairflow speed
Core Design Contradiction:
Volume of moving objectVSSpeed

Solution Approach 1:

The heat dissipation air duct utilizes three-dimensional space within the compact cabinet by routing airflow through multiple sections that extend in different directions. The air duct sections are arranged to maximize space utilization while maintaining adequate airflow cross-sections, enabling efficient heat dissipation within a reduced cabinet volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The heat dissipation air duct sections are nested within the cabinet structure, with each section integrated into the available space. The multi-section duct system is arranged to fit within the compact cabinet volume while providing sufficient airflow paths through all switch areas.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves heat dissipation capacity and maintainability by ensuring effective airflow through switch areas, simplifying the heat dissipation air duct, and facilitating easy maintenance, thus meeting high heat dissipation demands.

Implementation Method 1

the heat exchanger is configured to exchange heat with the heat dissipation air duct

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

utilizing fans and heat exchange channels to enhance cooling efficiency

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentEP4651322A1Electrical cabinet and photovoltaic power generation system
Publication Date: 2025.11.19 SUNGROW POWER SUPPLY CO LTD
  • EP4651322A1 patent drawingFigure 1~2
  • EP4651322A1 patent drawingFigure 3~4
  • EP4651322A1 patent drawingFigure 5~6

AI summary

An electrical cabinet and a photovoltaic power generation system are provided. The electrical cabinet includes a cabinet body (1) and a heat exchanger (2). The cabinet body (1) is provided with a first switch area (16) and a second switch area (19), which are distributed on adjacent sides of the cabinet body (1). The first switch area (16) is provided with switches (3) distributed along a first direction, and the second switch area (19) is provided with switches (3) distributed along a second direction perpendicular to the first direction. The first switch area (16) and the second switch area (19) are located in a heat dissipation air duct of the cabinet body (1), and are distributed along an airflow direction in the heat dissipation air duct. The heat exchanger (2) can exchange heat with the heat dissipation air duct. The heat dissipation air duct of the electrical cabinet is simplified, improving the heat dissipation effect, and thus improving the heat dissipation capacity of the electrical cabinet.