Self-Powered PV Cable Fault Detection With Hall Sensing

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Solution Overview

Problem

The existing photovoltaic power generation systems face inefficiencies in detection and maintenance due to the large area of solar cell modules, making it time-consuming to locate and repair faults.

Innovation Solution

A photovoltaic detection assembly is designed to be assembled at the photovoltaic cables connected in series with solar cell modules, featuring a magnetic component and a detection component. The assembly includes a magnetic ring with a coil winding, a Hall element, and a detection module that can autonomously power itself through electromagnetic induction, enabling real-time monitoring and fault reporting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If photovoltaic detection assembly is deployed at photovoltaic cables, then fault detection efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvefault detection efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The detection assembly utilizes the existing current in photovoltaic cables to generate magnetic fields for self-powering through electromagnetic induction. The Hall element detects the magnetic field generated by cable current, and this same magnetic field induces current in the coil to power the detection device, eliminating the need for separate power supply infrastructure.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The detection assembly performs multiple functions using a single integrated device: it detects fault locations, monitors current levels, and generates its own power supply all through the same magnetic field interaction with the photovoltaic cable. This multi-functionality reduces the need for multiple separate devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of time

If real-time monitoring is implemented, then maintenance time is reduced, but energy consumption increases

Engineering Contradiction:
Improvemaintenance timeVSAvoidenergy consumption
Core Design Contradiction:
Loss of timeVSUse of energy by moving object

Solution Approach 1:

The detection assembly harvests energy from the existing electromagnetic field generated by current flowing through the photovoltaic cable. The coil winding around the magnetic ring induces current from the cable's magnetic field, allowing the device to power itself without drawing additional energy from external sources.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The device converts the electromagnetic field that is naturally present during cable operation into usable electrical energy. The same magnetic field that carries power information for detection purposes is also utilized to generate power for the detection device itself.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The photovoltaic detection assembly significantly enhances the efficiency of fault detection and maintenance by providing real-time monitoring and autonomous power supply, thus reducing the time and effort required for repairs.

Implementation Method 1

The magnetic component comprises a magnetic ring and a coil winding around the magnetic ring

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The detection component comprises a Hall element, a detection module, a control module, a signal module, and a power module. The Hall element is disposed at the opening

Methodology Applied
Scientific EffectHall effect: Hall Effect

Data Source

PatentUS12212281B2Photovoltaic detection assembly
Publication Date: 2025.01.28 SLENERGY TECH (A H) CO LTD
  • US12212281B2 patent drawing
  • US12212281B2 patent drawing
  • US12212281B2 patent drawing

AI summary

A photovoltaic detection assembly includes a magnetic component and a detection component. The magnetic component includes a magnetic ring and a coil winding around the magnetic ring. The magnetic ring is sleeved on the cable and comprises an opening. Two end surfaces of the magnetic ring are disposed on two sides of the opening. The two end surfaces of the magnetic ring are arranged in parallel. The detection component comprises a Hall element, a detection module, a control module, a signal module, and a power module. The Hall element is disposed at the opening. The detection module is electrically connected to the Hall element. The control module is electrically connected to the detection module, the signal module, and the power module respectively. The power module is electrically connected to the coil.