Photovoltaic Cladding Interface for Independent Roof Panel Replacement

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The integration of photovoltaic (PV) devices with traditional roofing materials on building structures poses challenges due to differing lifespans and installation requirements, leading to increased maintenance and replacement costs, as well as the need for specialized tradesmen for each material type.

Innovation Solution

A photovoltaic roofing/cladding system that includes a kit with PV sheathing elements and interface members, allowing for the independent installation, removal, and repair of both PV and traditional cladding materials without affecting each other, using a combination of flexible interface members and retention features to facilitate seamless integration and maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If photovoltaic devices are integrated with traditional roofing materials, then building energy generation capability is improved, but maintenance and replacement complexity increases due to differing lifespans and installation requirements

Engineering Contradiction:
Improvebuilding energy generationVSAvoidmaintenance and replacement complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The roofing system is divided into separate modular components: traditional roofing material layers and photovoltaic device layers, each with independent support structures. This segmentation allows each material type to be maintained or replaced independently based on its own lifespan and requirements, reducing overall system complexity despite the integration of multiple functions.

Inventive Principle:
Principle #1Segmentation

2Use of energy by moving object

If photovoltaic devices replace traditional roofing materials, then energy generation is improved, but the need for specialized tradesmen increases due to different installation requirements

Engineering Contradiction:
Improveenergy generationVSAvoidinstallation and maintenance ease
Core Design Contradiction:
Use of energy by moving objectVSEase of operation

Solution Approach 1:

The support structure and interface members are designed to serve dual functions: supporting both traditional roofing materials and photovoltaic devices. This multi-functionality allows a single team of tradesmen to handle both material types using the same installation procedures and tools, eliminating the need for specialized workers for each material type while maintaining energy generation capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Shape

If photovoltaic devices are installed over traditional roofing materials, then aesthetic integration is improved, but the risk of moisture intrusion increases at interface points

Engineering Contradiction:
Improveaesthetic integrationVSAvoidmoisture intrusion risk
Core Design Contradiction:
ShapeVSObject-affected harmful factors

Solution Approach 1:

Interface members are introduced as intermediary components between traditional roofing materials and photovoltaic devices. These interface members provide a sealed transition zone that maintains aesthetic integration while preventing moisture intrusion at the critical interface points where different materials meet, thus protecting against the harmful effects of moisture while preserving visual continuity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9537033B2Interface system and method for photovoltaic cladding to standard cladding
Publication Date: 2017.01.03 DOW GLOBAL TECHNOLOGIES LLC
  • US9537033B2 patent drawing
  • US9537033B2 patent drawing
  • US9537033B2 patent drawing

AI summary

The present invention is premised upon a system and method for an improved photovoltaic cladding device array with an interface member (500) for use on a building structure with other non-solar cladding materials (600). The interface member is disposed under a portion of the photovoltaic cladding elements (P) and includes a photovoltaic cladding element nesting portion and a building sheatin nesting portion.