Autonomous PV Module Cleaning With Dynamic Alignment Control

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Solution Overview

Problem

Solar energy collection systems, such as PV modules, face reduced energy production due to dust and particulate accumulation, which existing technologies fail to address effectively through self-cleaning mechanisms.

Innovation Solution

A self-cleaning solar energy collection system incorporating an autonomous cleaning device transported by a conveyor mechanism with alignment adjustment actuators and servicing stations for refilling and recharging, ensuring precise alignment and efficient cleaning across sun-tracking solar modules.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If solar modules are mounted for sun tracking purposes, then energy collection efficiency is improved, but alignment precision for cleaning devices deteriorates due to angular offsets and thermal expansion

Engineering Contradiction:
Improveenergy collection efficiencyVSAvoidalignment precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The support surface is made dynamically adjustable through actuators that can change its orientation and position in real-time. This allows the cleaning device to maintain proper alignment with solar modules despite their movement during sun tracking, resolving the contradiction between tracking efficiency and alignment precision

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Alignment sensors detect the position and orientation of solar modules, providing feedback to the control system. The actuators then adjust the support surface based on this feedback to maintain optimal alignment, enabling the system to adapt to thermal expansion and angular offsets while preserving both tracking performance and cleaning accuracy

Inventive Principle:
Principle #23Feedback

2Productivity

If automated cleaning devices are introduced, then energy production is maintained, but device complexity increases

Engineering Contradiction:
Improveenergy productionVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The cleaning device is designed as a multi-functional unit that combines cleaning mechanisms, alignment sensors, and communication systems into a single integrated platform. This universal design allows one device to perform multiple functions, reducing overall system complexity while maintaining energy production through automated cleaning

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The cleaning device is equipped with autonomous navigation and self-alignment capabilities, allowing it to independently position itself and perform cleaning operations without continuous human intervention. This self-service functionality maintains energy production while minimizing the operational complexity burden

Inventive Principle:
Principle #25Self-service

3Reliability

If servicing stations are added for refilling and recharging, then operational reliability is improved, but loss of time increases due to servicing interruptions

Engineering Contradiction:
Improveoperational reliabilityVSAvoidservicing time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The cleaning device is designed with sufficient onboard capacity for cleaning solutions and power that allows it to complete multiple cleaning cycles before requiring servicing. This preliminary provisioning reduces the frequency and duration of servicing interruptions while maintaining reliable operation throughout the cleaning cycle

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9991841B2Self-cleaning solar power system
Publication Date: 2018.06.05 NOVASOURCE POWER OPCO INC
  • US9991841B2 patent drawing
  • US9991841B2 patent drawing
  • US9991841B2 patent drawing

AI summary

A photovoltaic (PV) module cleaning system can include a robotic cleaning device and a support system. The support system can be configured to provide a metered fill to the robotic cleaning device.