PV Panel Cleaning Control Using Power Deviation Feedback

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Solution Overview

Problem

Manual maintenance of photovoltaic (PV) panels is inefficient and costly, as existing systems clean panels on a schedule regardless of dirt accumulation, leading to unnecessary water and chemical use, safety risks, and energy inefficiency, with no dependence on actual debris levels.

Innovation Solution

A system comprising sensors, a supervisory controller, and a photovoltaic cleaning assembly that measures weather and output current/voltage to determine if cleaning is needed, initiating cleaning only when actual power deviates from expected levels, using a decision-making algorithm to coordinate sensor data and control signals for selective cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of substance

If scheduled cleaning is performed regardless of dirt accumulation, then cleaning frequency is maintained, but water and chemical consumption increases unnecessarily

Engineering Contradiction:
Improvewater consumptionVSAvoidcleaning efficiency
Core Design Contradiction:
Loss of substanceVSProductivity

Solution Approach 1:

The system continuously monitors PV panel output power and compares it against expected power levels to detect when dirt accumulation has reduced performance below a threshold, triggering cleaning only when necessary. This feedback mechanism eliminates unnecessary cleanings while ensuring panels are cleaned when performance degradation occurs.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system uses the PV panels' own electrical output as the sensing mechanism to determine when cleaning is needed, rather than requiring separate dirt detection sensors. The panels essentially signal their own cleaning needs through performance degradation, enabling autonomous decision-making about when cleaning should occur.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If manual inspection is performed to determine cleaning needs, then cleaning accuracy improves, but labor time and costs increase

Engineering Contradiction:
Improvedirt detection accuracyVSAvoidinspection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system replaces manual visual inspection with automated electrical performance monitoring. By measuring output power and comparing it to expected values based on weather conditions, the system automatically detects dirt accumulation without requiring human inspectors to physically examine each panel.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system introduces an intermediary measurement approach by using electrical performance metrics as a proxy for physical dirt accumulation. Rather than directly observing dirt on panels, the system infers dirt levels from power output deviations, providing accurate detection without direct contact or visual inspection.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If frequent cleaning is performed to maintain maximum efficiency, then energy production is optimized, but operational costs and resource usage increase

Engineering Contradiction:
Improveenergy productionVSAvoidcleaning energy cost
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The system dynamically adjusts cleaning frequency based on actual environmental conditions and panel performance rather than following a fixed schedule. Cleaning operations are triggered only when performance degradation exceeds a threshold, creating a dynamic response that optimizes the balance between maintaining energy production and minimizing cleaning resource consumption.

Inventive Principle:
Principle #15Dynamics

4Ease of operation

If autonomous cleaning systems are deployed, then labor requirements are reduced, but system complexity and initial investment increase

Engineering Contradiction:
Improvemaintenance automationVSAvoidcontrol system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The system uses existing PV panel electrical infrastructure and weather monitoring capabilities to determine cleaning needs, rather than requiring dedicated sensing systems. By leveraging the panels' own operational data and general weather information, the system achieves autonomous control without adding significant complexity to the existing PV installation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces unnecessary cleaning, conserves resources, enhances safety, and increases PV farm efficiency by ensuring cleaning only when necessary, thereby minimizing water and energy waste and reducing maintenance costs.

Implementation Method 1

Photovoltaic (PV) panels generate electrical power by converting solar radiation into direct current electricity

Methodology Applied
Scientific EffectPhotovoltaic Effect: Photovoltaic Effect

Implementation Method 2

The photovoltaic cleaning assembly is configured to clean the at least one photovoltaic panel in response to receiving the control signal

Methodology Applied
Scientific EffectMechanical Abrasion: Abrasion

Data Source

PatentUS9584064B2System and method for autonomous adaptive cleaning of PV panels based on high level control signals
Publication Date: 2017.02.28 SIEMENS AG
  • US9584064B2 patent drawing
  • US9584064B2 patent drawing
  • US9584064B2 patent drawing

AI summary

A solar energy system and method of cleaning photovoltaic panels is provided. Measurements relating to weather at a photovoltaic panel are received by the system. Measurements relating to output current and voltage at the photovoltaic panel are received by the system. Expected power of the photovoltaic panel is determined based on the measurements relating to weather. Actual power of the photovoltaic panel is determined based on the measurements relating to output current and voltage. In response to determining that the actual power is not within a predetermined range of the expected power (e.g. at least one photovoltaic panel is dirty), a cleaning of the photovoltaic panel is initiated.