Photovoltaic Combiner Box Noise Filtering and Segmentation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Photovoltaic systems face issues with incorrect energy readings due to noise and interference from household electronics and other energy monitoring devices, lacking effective troubleshooting functionality and independent verification of utility charges.

Innovation Solution

A combiner box with noise filters, power distribution blocks, and an internal Ethernet bridge adapter that reduces cross-talk and noise interference, allowing for accurate monitoring and independent verification of energy consumption and production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If energy monitoring devices are positioned inside a home or building near an Internet connection, then they are easily accessible and can connect to the Internet, but they give incorrect readings due to external noise from household electronics

Engineering Contradiction:
ImproveAccessibility of monitoring deviceVSAvoidAccuracy of energy readings
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The system divides the monitoring function into two separate locations: a combiner box near the PV system that collects monitoring signals from inverters, and a remote monitoring location inside the home that displays data. This segmentation allows the signal collection to occur near the source (avoiding household noise) while keeping the user interface accessible inside the home.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary communication system between the combiner box and the home monitoring device. Monitoring signals are transmitted through dedicated communication wiring or wireless communication, acting as an intermediary that carries data from the noise-prone environment near PV systems to the protected environment inside the home, thus isolating the monitoring device from electrical noise.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If monitoring signals are transmitted over power lines, then device complexity is reduced, but noise and cross talk from other energy monitoring devices and household electronics cause false readings

Engineering Contradiction:
ImproveSimplicity of monitoring systemVSAvoidAccuracy of monitoring readings
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent extracts the monitoring signal transmission from the power line infrastructure and places it in dedicated communication wiring or wireless communication channels. This separation removes monitoring signals from the noisy power distribution system, eliminating cross-talk and interference from household electronics while maintaining system simplicity through integrated communication modules.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system uses an intermediary communication medium (dedicated communication wiring or wireless protocol) between the combiner box and monitoring devices. This intermediary layer isolates monitoring signals from power line noise and cross-talk, ensuring accurate data transmission without requiring complex filtering or shielding on the power distribution system.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If multiple energy monitoring devices are connected through the utility grid, then comprehensive monitoring coverage is achieved, but cross talk between devices causes incorrect readings

Engineering Contradiction:
ImproveMonitoring coverage areaVSAvoidAccuracy of individual device readings
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The system segments the monitoring network into independent communication channels, where each monitoring device communicates through its own dedicated wiring or wireless connection to the combiner box. This segmentation prevents cross-talk between devices while maintaining comprehensive monitoring coverage across multiple PV systems and locations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The combiner box acts as an intermediary that collects monitoring signals from multiple inverters and systems through isolated communication channels. This intermediary architecture allows comprehensive monitoring coverage while preventing cross-talk, as each signal path is electrically isolated and processed independently before being aggregated for display.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS8847614B2Electrical combiner box with improved functionality
Publication Date: 2014.09.30 PINEAPPLE ENERGY LLC
  • US8847614B2 patent drawing
  • US8847614B2 patent drawing
  • US8847614B2 patent drawing

AI summary

A combiner box capable of monitoring energy output from a photovoltaic system and having improved troubleshooting functionality, the ability to independently verify utility charges, and a mechanism for reducing incorrect readings of energy output and consumption due to noise and interference.