PV Combiner Fault Detection for Reverse-Connected Strings

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Solution Overview

Problem

Conventional photovoltaic systems face challenges in accurately determining reverse connection faults in photovoltaic strings due to misjudgment caused by voltage mismatches and cable issues, leading to potential damage from overcurrents.

Innovation Solution

A combiner device equipped with current, voltage, and insulation impedance detection circuits, along with a controller, to accurately assess reverse connection faults by analyzing current direction, voltage levels, and insulation impedance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If current detection is used to determine reverse connection faults, then fault detection capability is provided, but misjudgment occurs due to voltage mismatches and cable issues

Engineering Contradiction:
Improvefault detection accuracyVSAvoiddetermination reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The fault detection function is segmented into three independent detection circuits: current detection circuit, voltage detection circuit, and insulation impedance detection circuit. Each circuit independently monitors a specific parameter, allowing the system to analyze multiple parameters separately and comprehensively determine reverse connection faults, thereby eliminating misjudgments caused by single-parameter detection limitations

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The detection approach transitions from single-dimensional current detection to three-dimensional parameter detection by adding voltage and insulation impedance detection dimensions. This multi-dimensional detection space enables the system to distinguish reverse connection faults from other anomalies by analyzing the combined pattern of all three parameters, significantly improving determination reliability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Power

If multiple photovoltaic strings are connected in parallel to combine currents, then system power output is increased, but reverse connection faults cause overcurrent damage

Engineering Contradiction:
Improvesystem power outputVSAvoidovercurrent damage
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary detection of current, voltage, and insulation impedance parameters before overcurrent damage can occur. By continuously monitoring these parameters and identifying reverse connection faults in advance, the system can trigger protective actions to prevent overcurrent damage to photovoltaic modules, enabling preventive protection rather than reactive response

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The detection circuits provide continuous feedback on the operational status of parallel-connected photovoltaic strings. When reverse connection faults are detected through abnormal parameter patterns, the feedback mechanism enables the system to adjust or isolate affected strings, preventing overcurrent propagation and protecting the overall system while maintaining optimal power output from healthy strings

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250317104A1Combiner device, photovoltaic system and fault detection method
Publication Date: 2025.10.09 SUNGROW POWER SUPPLY CO LTD
  • US20250317104A1 patent drawing
  • US20250317104A1 patent drawing
  • US20250317104A1 patent drawing

AI summary

The present application discloses a combiner device, a photovoltaic system and a fault detection method. The combiner device comprises at least two photovoltaic strings connected in parallel; and further comprises a current measurement circuit, a voltage measurement circuit, an insulation resistance measurement circuit and a controller. The current measurement circuit is used for measuring the current of each photovoltaic string; the voltage measurement circuit is used for measuring the voltage of the photovoltaic strings connected in parallel; the insulation resistance measurement circuit is used for measuring the insulation resistance of the photovoltaic strings connected in parallel; and the controller determines, according to the current, the voltage and the insulation resistance, whether the photovoltaic strings have a reverse connection fault.