Photovoltaic Inverter Phase Control for Zero-Voltage Switching

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Solution Overview

Problem

Existing power converting apparatuses in solar power generation systems face inefficiencies due to the need for zero voltage switching, which requires a certain current flow, leading to decreased efficiency and increased peak current.

Innovation Solution

A power converting apparatus with a photovoltaic inverter and controller that controls the phase difference between switchers and legs to minimize phase differences, utilizing a transformer and resonant inductor to achieve zero voltage switching and reduce peak current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If zero voltage switching is implemented in a photovoltaic inverter with DAB structure, then switching losses are reduced, but a certain current flow is required which decreases power converting efficiency

Engineering Contradiction:
Improveswitching lossesVSAvoidpower converting efficiency
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent changes the operating parameters by minimizing the phase difference between primary and secondary switchers and controlling the phase difference between first and second legs of the primary switcher. This parameter optimization allows zero voltage switching to be achieved while reducing the required current flow, thereby maintaining higher power converting efficiency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent dynamically adjusts the switching phases and leg operations based on real-time conditions. By making the phase differences controllable and adjustable rather than fixed, the system can adapt to maintain zero voltage switching conditions while minimizing unnecessary current flow and maximizing efficiency

Inventive Principle:
Principle #15Dynamics

2Reliability

If zero voltage switching is implemented in a photovoltaic inverter with DAB structure, then switching performance is improved, but peak current increases

Engineering Contradiction:
Improveswitching performanceVSAvoidpeak current
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent optimizes switching parameters by minimizing the phase difference between primary and secondary switchers and controlling leg phase differences. This parameter tuning achieves zero voltage switching for improved reliability while reducing the magnitude of peak current through more efficient switching coordination

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The controller monitors and adjusts switching phases based on system conditions, using feedback to maintain optimal phase differences that enable zero voltage switching while preventing excessive peak current. The controller dynamically regulates switching timing to balance performance and current requirements

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250373141A1Power converting apparatus
Publication Date: 2025.12.04 HANWHA SOLUTIONS CORP
  • US20250373141A1 patent drawing
  • US20250373141A1 patent drawing
  • US20250373141A1 patent drawing

AI summary

A power converting apparatus includes a photovoltaic inverter configured to convert direct current power from a photovoltaic module into alternating current power, and a controller configured to control the photovoltaic inverter, wherein the photovoltaic inverter includes a first switcher configured to perform switching on the direct current power, a transformer having an input side connected to an output end of the first switcher, and a second switcher connected to an output side of the transformer, and the controller is configured to control at least one of a voltage and current of the first switcher and a voltage and current of the second switcher.