PV Inverter Emergency Switching via PLC Over AC Lines

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Solution Overview

Problem

Conventional photovoltaic systems require dedicated communication cables for switching between normal and emergency modes, which is costly and inefficient.

Innovation Solution

A photovoltaic system that utilizes powerline communication (PLC) over existing AC lines to transmit switching state information between the inverter and the power supply grid, eliminating the need for additional communication cables.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If dedicated communication cables are installed for switching between normal and emergency modes, then communication reliability is improved, but device complexity and installation cost increase

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidcabling complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power line is made to serve dual functions: power transmission and communication. The emergency unit and inverter unit exchange switching state information through the existing power line infrastructure using power line communication technology, eliminating the need for separate dedicated communication cables while maintaining reliable communication during mode transitions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If dedicated communication cables are installed, then communication reliability is improved, but installation effort and cost increase

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidinstallation effort
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The existing power line infrastructure is utilized to provide communication services without requiring additional installation. The system leverages already-installed power lines to transmit switching state information, making the communication infrastructure self-sufficient and eliminating the need for separate communication cable installation efforts.

Inventive Principle:
Principle #25Self-service

3Loss of information

If additional communication infrastructure is added, then communication capability is improved, but device complexity increases

Engineering Contradiction:
Improveinformation transmission capabilityVSAvoidsystem complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The communication function is merged with the existing power transmission infrastructure. Instead of adding separate communication cables, the system combines power delivery and data exchange functions into a single infrastructure - the power line - thereby maintaining full information transmission capability while reducing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach simplifies setup, reduces cabling efforts, and ensures robust communication during power failures, enabling seamless switching between operating modes without additional infrastructure.

Implementation Method 1

which is adapted to notify a current switching state of the emergency switch by means of power line communication PLC via the AC lines to a controller of the inverter unit

Methodology Applied
Scientific EffectPower line communication (PLC):

Implementation Method 2

A photovoltaic system comprises photovoltaic modules which generate direct current (DC) power from solar radiation due to photovoltaic effect

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS12463460B2Photovoltaic system
Publication Date: 2025.11.04 FRONIUS INT GMBH
  • US12463460B2 patent drawing
  • US12463460B2 patent drawing

AI summary

A photovoltaic system (1) includes an inverter unit (2) adapted to convert an electrical direct current (DC) power generated by photovoltaic modules (3) into an electrical alternating current (AC) power supplied via AC lines (5), and a smart meter (8) connected to a power supply grid PSG (11). The system further include an emergency unit (6) having a controller (6A) adapted: a) to open an emergency switch (7) to automatically disconnect the photovoltaic system (1) from the power supply grid PSG (11) if a power supply grid failure is detected; and b) to notify a current switching state of the emergency switch (7) by means of power line communication (PLC) communication via the AC lines (5) to a controller of the inverter unit (2).