Master-Slave PV Plant Control Architecture

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Solution Overview

Problem

Large photovoltaic power plants face challenges in efficiently controlling output to meet grid requirements due to limitations in the number of devices a single plant controller can communicate with, and smaller projects are less marketable due to startup costs, necessitating a more effective control architecture.

Innovation Solution

A master-slave architecture is implemented, where a master plant controller coordinates multiple slave plant controllers to adjust the setpoints of photovoltaic inverters, allowing for phased implementation and cost-sharing, enabling efficient control of photovoltaic power plant output at the point of interconnection with the utility grid.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single plant controller is used to control photovoltaic inverters, then the control system is simple, but the number of devices it can communicate with is limited

Engineering Contradiction:
Improvecontrol system complexityVSAvoidnumber of controllable inverters
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The control system is segmented into a hierarchical structure with a master plant controller and multiple slave plant controllers. Each slave controller manages a specific group of photovoltaic inverters, while the master controller coordinates overall plant operation. This segmentation allows the system to scale to control larger numbers of inverters without overwhelming a single controller.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control architecture transitions from a single-dimensional (one controller) to a multi-dimensional hierarchical structure. The master controller operates at a higher level for overall coordination, while slave controllers operate at lower levels for specific inverter groups, creating a layered control dimension that expands system capacity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If multiple smaller photovoltaic projects are implemented, then startup costs are reduced, but economies of scale cannot be achieved

Engineering Contradiction:
Improveproject implementation costVSAvoideconomies of scale
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The master-slave control architecture enables multiple smaller photovoltaic projects to be merged into a coordinated virtual power plant. The master controller aggregates control signals to multiple slave controllers, allowing small projects to function together as a unified system that achieves economies of scale while maintaining individual project cost-effectiveness.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The master plant controller serves multiple functions: it coordinates slave controllers, manages overall plant output, and enables flexible configuration of multiple small projects. This universal control platform allows the system to adapt to various project sizes and configurations while achieving scale benefits.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for scalable and cost-effective control of photovoltaic power plants, enabling them to meet grid requirements and take advantage of economies of scale by coordinating multiple smaller projects, thus overcoming the limitations of single plant controllers and startup costs.

Implementation Method 1

A photovoltaic system may comprise arrays of solar panels, with each solar panel comprising interconnected solar cells. A solar cell includes P-type and N-type diffusion regions. Solar radiation impinging on the solar cell creates electrons and holes that migrate to the diffusion regions, thereby creating voltage differentials between the diffusion regions.

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS9680301B2Master-slave architecture for controlling operation of photovoltaic power plants
Publication Date: 2017.06.13 ENPHASE ENERGY INC
  • US9680301B2 patent drawing
  • US9680301B2 patent drawing
  • US9680301B2 patent drawing

AI summary

A photovoltaic power plant with master-slave control architecture. The photovoltaic power plant includes slave plant controllers, with each slave plant controller controlling operation of photovoltaic inverters that convert direct current generated by solar cells to alternating current suitable for delivery to a utility power grid at a point of interconnection (POI). A master plant controller controls and coordinates the operation of the slave plant controllers. The master plant controller generates a global inverter real or reactive power setpoint, which is provided to each slave plant controller. In each slave plant controller, the global set point is processed to generate individual inverter real or reactive power setpoints that are provided to corresponding photovoltaic inverters controlled by that slave plant controller. A photovoltaic inverter generates an output based on received individual inverter setpoint to achieve a desired real power, voltage or power factor.