PV Microconverter MPPT Using Bypass Diode Prediction

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Solution Overview

Problem

Conventional photovoltaic (PV) systems with string inverters underperform due to partial shading, non-uniform illumination, and module mismatches, as existing MPPT algorithms are confused by local power maxima and require extensive scanning, and lack continuous mode switching efficiency.

Innovation Solution

The use of bypass diodes in PV modules to predict local maxima locations, allowing for quick power measurements to initiate a perturb and observe (P&O) algorithm, and implementing a microcontroller-programmed dc-dc microconverter system for continuous maximum power point tracking between buck and boost modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional MPPT algorithms scan the entire power range to identify maxima, then they can find the maximum power point, but they require large amounts of time and are confused by local maxima

Engineering Contradiction:
Improvemaximum power point identification accuracyVSAvoidscanning time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by using bypass diode characteristics to predict the locations of power maxima before performing measurements. By calculating expected maxima positions based on diode voltages and module configuration, the system avoids scanning the entire power range and directly targets likely maximum points, significantly reducing scanning time while maintaining identification accuracy.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If perturb and observe algorithm is used to track maximum power point, then continuous tracking is achieved, but large adjustment times are required when shading or conditions change

Engineering Contradiction:
Improvemaximum power point tracking capabilityVSAvoidadjustment time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The system performs preliminary identification of the true maximum power point location using bypass diode characteristics before initiating perturb and observe tracking. This preliminary positioning ensures that when environmental conditions change, the algorithm starts from the correct maximum point rather than requiring large adjustments from an incorrect starting position, thereby reducing adjustment time while maintaining continuous tracking capability.

Inventive Principle:
Principle #10Preliminary action

3Loss of energy

If MPPT algorithms do not provide continuous switching between power modes, then mode switching efficiency is reduced, but the system requires relatively large components for compensation

Engineering Contradiction:
Improvemode switching efficiencyVSAvoidcomponent size
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent implements dynamic continuous switching between buck and boost power modes based on real-time operating conditions. The control system continuously adjusts the power conversion mode to match load and source conditions, eliminating energy losses associated with discrete mode transitions. This dynamic approach allows the use of smaller compensation components while maintaining high switching efficiency, as the system adapts smoothly rather than switching abruptly between fixed modes.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables rapid and accurate determination of the maximum power point, reducing scanning time and enhancing efficiency by allowing seamless mode switching, resulting in high efficiency and compact form factor with synchronous rectification and reduced component size.

Implementation Method 1

PV modules possess bypass diodes to prevent damage caused by partial shading conditions. If one uses knowledge of the number of diodes in the module along with a measurement of the module open circuit voltage, then one can reliably predict the vicinity where all possible local maxima can occur.

Methodology Applied
Scientific EffectDiode conduction: Diode

Data Source

PatentUS9018800B2High efficiency wide load range buck/boost/bridge photovoltaic micro-converter
Publication Date: 2015.04.28 TEXAS INSTRUMENTS INC
  • US9018800B2 patent drawing
  • US9018800B2 patent drawing
  • US9018800B2 patent drawing

AI summary

Series strings of photovoltaic (PV) modules with integrated dc-dc microconverters that can function in buck, boost, or an intermediate bridge mode based on the load can harvest more energy than conventional central-inverter architectures, especially when the arrays are partially shaded or when the modules are mismatched. The integrated multi-mode dc-dc converter includes a maximum power point tracking (MPPT) algorithm that can track the true MPP, even when a PV module becomes partially-shaded, without scanning the entire output voltage range. The algorithm compares power levels only at a voltage that occurs when a bypass diode bypasses a portion of an associated PV module, and multiples thereof.