Photovoltaic Module Ageing Detection via EPR Radical Monitoring

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Solution Overview

Problem

Photovoltaic modules experience efficiency loss due to material degradation in encapsulation layers, particularly from photodegradation, making it challenging to monitor and manage their aging effectively.

Innovation Solution

The method employs electron paramagnetic resonance spectroscopy to detect organic radicals generated during the degradation of encapsulation layers, allowing for early detection of aging and assessment of aging resistance by measuring radical content over time and under various environmental conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional monitoring methods are used to detect photovoltaic module degradation, then visible degradation can be detected, but early ageing detection before visible changes occur is not possible

Engineering Contradiction:
Improveageing detection sensitivityVSAvoidtime for maintenance planning
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces conventional visual inspection and electrical performance monitoring with electron paramagnetic resonance (EPR) spectroscopy to detect organic radicals. This substitution enables detection of chemical degradation mechanisms at the molecular level before they manifest as visible or electrical changes, achieving early ageing detection with sufficient lead time for maintenance planning.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent monitors changes in organic radical concentration as a specific parameter to detect ageing. By tracking the evolution of radical species (such as peroxyl radicals, alkoxyl radicals, and carbon-centered radicals) over time, the method enables precise detection of early degradation stages before visible changes occur, resolving the contradiction between detection sensitivity and maintenance timing.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If accelerated ageing tests are conducted to assess encapsulation layer resistance, then ageing resistance can be evaluated, but the testing process requires extended duration to simulate full lifetime degradation

Engineering Contradiction:
Improveageing resistance assessment accuracyVSAvoidtesting duration
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies EPR spectroscopy at multiple time points during accelerated ageing tests to monitor the evolution of organic radicals. By detecting radical formation kinetics early in the testing process, the method enables assessment of encapsulation layer ageing resistance without requiring tests to run for the full simulated lifetime, significantly reducing testing duration while maintaining assessment accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses continuous or periodic EPR measurements during accelerated ageing to provide feedback on radical concentration changes. This feedback mechanism allows real-time monitoring of degradation progression, enabling early termination of tests when sufficient data on ageing resistance is obtained, thus reducing overall testing duration while maintaining reliability.

Inventive Principle:
Principle #23Feedback

3Reliability

If comprehensive monitoring of all photovoltaic modules is implemented, then early ageing can be detected in all modules, but the complexity and cost of implementing EPR measurements across large numbers of modules increases

Engineering Contradiction:
Improvemonitoring coverageVSAvoidmeasurement system implementation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent develops a universal EPR-based monitoring method that can be applied to all photovoltaic modules regardless of specific encapsulation layer composition. By creating a standardized measurement protocol using organic radical detection, the system achieves comprehensive monitoring capability across large numbers of modules without requiring module-specific customization, thereby managing complexity while maintaining reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables early detection of aging in photovoltaic modules before visible degradation occurs, facilitating timely maintenance and replacement, and provides a reliable method to assess and compare the aging resistance of different encapsulation layer compositions.

Implementation Method 1

applying an electron paramagnetic resonance spectroscopy measurement to the photovoltaic module to determine a content of at least one selected radical generated during a lifetime of the photovoltaic module

Methodology Applied
Scientific EffectElectron paramagnetic resonance: Electron Paramagnetic Resonance

Data Source

PatentEP4203303B1Method for assessing early degradation in photovoltaic module materials
Publication Date: 2024.12.04 TOTALENERGIES ONETECH
  • EP4203303B1 patent drawingFigure 1
  • EP4203303B1 patent drawingFigure 2
  • EP4203303B1 patent drawingFigure 3a

AI summary

The present invention refers to a method for assessing an early degradation state of a photovoltaic module (1) comprising a laminate of several layers made of different elements wherein the method comprises a step of applying an electron paramagnetic resonance spectroscopy measurement to the photovoltaic module (1) to determine a content of at least one selected radical generated during a lifetime of the photovoltaic module (1) as a consequence of a degradation of elements of the photovoltaic module (1) and/or a content of at least one additive within the photovoltaic module (1) which is consumed during the lifetime of the photovoltaic module (1) as a consequence of a degradation of elements of the photovoltaic module (1).