PV Optimizer Networking Update via Inverter Current Matching

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Solution Overview

Problem

The existing manual entry process for updating networking information on optimizers in photovoltaic systems is time-consuming and increases the frequency of manual operation and maintenance, leading to inefficiencies and potential errors.

Innovation Solution

An automated updating method for the networking of optimizers in photovoltaic systems, where the inverter obtains serial numbers of optimizers, determines networked status, controls active bypass states, and compares output currents with photovoltaic string currents to automatically determine and update the networking of new or replaced optimizers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual entry process is used to update optimizer networking information, then the system can track optimizer changes, but the operation and maintenance time increases significantly

Engineering Contradiction:
Improveoptimizer networking information accuracyVSAvoidoperation and maintenance time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The inverter automatically detects optimizer serial numbers through PLC communication and self-updates the networking information without requiring manual entry. The system uses the existing power line communication infrastructure to autonomously acquire and store optimizer identifiers, eliminating the need for manual recording and reducing operation and maintenance time while maintaining information accuracy

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The manual mechanical entry process is replaced with automated electronic detection and communication. The inverter uses PLC (Power Line Communication) to electronically acquire optimizer serial numbers automatically, substituting the manual writing/recording mechanism with an automated digital communication system that reduces time consumption and eliminates human error

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If manual entry is performed every time an optimizer is replaced or added, then the networking information remains updated, but the frequency of manual operations increases

Engineering Contradiction:
Improvenetworking information currencyVSAvoidsystem maintenance efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The inverter continuously monitors the PLC network for optimizer serial numbers and automatically updates its internal networking information. This feedback mechanism ensures that the system always has current networking data without requiring periodic manual updates, maintaining information currency while eliminating repeated manual operations and improving maintenance efficiency

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The inverter proactively acquires optimizer serial numbers as soon as they are connected to the system through PLC communication. By performing the information update action automatically and preliminarily (without waiting for manual intervention), the system ensures networking information is always current while reducing the frequency of manual maintenance operations to zero

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP4542812A1Photovoltaic system and update method for networking of optimizer thereof
Publication Date: 2025.04.23 SUNGROW (SHANGHAI) CO LTD
  • EP4542812A1 patent drawingFigure 1
  • EP4542812A1 patent drawingFigure 2
  • EP4542812A1 patent drawingFigure 3

AI summary

The present application provides a photovoltaic system and an update method for networking of an optimizer thereof. The update method for networking of the optimizer comprises: first, an inverter obtains a serial number of an optimizer in each photovoltaic string within a preset time period, and determines whether an optimizer corresponding to each serial number has completed networking; if at least one optimizer has not completed networking, it is indicated that the optimizer is a replaced or newly added optimizer, and at this time, the inverter controls or keeps the operation of an optimizer that has completed networking, and controls the active bypass of an optimizer that has not completed networking; and then, the inverter compares the output current of each of the optimizers that have not completed networking with the current of each photovoltaic string to determine a photovoltaic string to which each of the optimizers that have not completed networking belongs. In this way, the automatic update of the networking of the replaced or newly added optimizer is realized without a manual input process, and the problems of an increase in the number of times of manual operation and maintenance and time waste caused thereby are avoided.