PV Optimizer Networking via Boost Circuit Short-Circuit Detection

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Solution Overview

Problem

The existing manual entry process for optimizer networking in photovoltaic systems is inefficient and prone to errors, leading to suboptimal performance and potential control issues.

Innovation Solution

The proposed method involves the inverter setting output voltage and current limit values for each optimizer, controlling the optimizers to start, and maintaining the input terminals of Boost circuits in a short-circuited state to determine the connected optimizers based on output electrical parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual entry process is used for optimizer networking, then topological information can be entered, but the process is inefficient and prone to errors

Engineering Contradiction:
Improveaccuracy of topological information entryVSAvoidefficiency of optimizer networking process
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system performs self-identification of optimizers through automatic detection. The inverter automatically detects and identifies optimizers by analyzing electrical parameters during short-circuited states, eliminating the need for manual entry of topological information. This self-service mechanism resolves the contradiction by achieving both high accuracy (through automated parameter-based identification) and high efficiency (through elimination of manual processes).

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the manual mechanical entry process with an automated electrical detection system. By using electrical parameter measurements (voltage, current) during controlled short-circuited states, the system substitutes human operation with automated electronic detection, thereby improving both accuracy and efficiency of the networking process.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If inverter searches for optimizers without topological information, then networking can proceed, but information from other systems may be acquired due to crosstalk

Engineering Contradiction:
Improveability to acquire optimizer informationVSAvoidaccuracy of optimizer identification
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent divides the detection process into segmented steps: first setting output voltage and current limit values for each optimizer, then controlling optimizers to start sequentially, and finally determining connections by analyzing electrical parameters during short-circuited states. This segmentation allows the system to acquire information from multiple optimizers while maintaining accurate identification through controlled, sequential detection, preventing crosstalk interference.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses feedback mechanisms by continuously monitoring electrical parameters (voltage, current) of optimizers during the detection process. By analyzing the feedback from electrical parameter changes when Boost circuit input terminals are short-circuited, the inverter can accurately determine which optimizers are connected, ensuring reliable identification even when searching without pre-existing topological information.

Inventive Principle:
Principle #23Feedback

3Productivity

If automatic detection method is implemented, then networking efficiency is improved, but system complexity increases

Engineering Contradiction:
Improveefficiency of optimizer networking processVSAvoidcomplexity of networking control system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The inverter is designed with multi-functionality to perform both power conversion and automatic optimizer detection functions. By integrating the detection capabilities (setting limit values, controlling short-circuited states, analyzing electrical parameters) into the existing inverter system, the patent achieves automatic networking without adding separate complex detection equipment, thereby improving efficiency while limiting the increase in overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent utilizes changes in electrical parameters (voltage, current) as optimizers transition between states to enable automatic detection. By monitoring parameter changes during controlled short-circuited states, the system achieves automatic identification without requiring complex additional hardware, resolving the contradiction between improved efficiency and increased complexity.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP4542811A1Photovoltaic system and optimizer networking method thereof
Publication Date: 2025.04.23 SUNGROW (SHANGHAI) CO LTD
  • EP4542811A1 patent drawingFigure 1
  • EP4542811A1 patent drawingFigure 2
  • EP4542811A1 patent drawingFigure 3

AI summary

The present application provides a photovoltaic system and an optimizer networking method thereof. The optimizer networking method comprises: first, an inverter sets for each optimizer an output voltage limit value and/or an output current limit value; and then the inverter controls each optimizer to be started, and then, according to a preset rule, controls input ends of corresponding Boost circuits to separately keep a short-circuited state for a preset duration. When the input end of a different Boost circuit is in the short-circuited state, only a photovoltaic string connected to the input end of the corresponding Boost circuit is short-circuited, so that an optimizer having changed output electrical parameters is an optimizer in the corresponding photovoltaic string, and thus an optimizer connected to the input end of each Boost circuit can be determined, thereby achieving automatic networking of optimizers connected in a photovoltaic system, and avoiding problems of errors being liable to occur and low efficiency when optimizer networking is achieved by means of manual input.