PV Panel Bypass Circuit for Accurate Flash IV Testing

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Solution Overview

Problem

Conventional flash testing methods cannot accurately measure the current-voltage characteristics of photovoltaic panels integrated with electronic modules, as the presence of these modules affects the test results.

Innovation Solution

A bypass system is activated to provide a low impedance path between the input and output of the electronic module, compensating for its presence during testing by injecting a current determined by measuring circuit parameters such as impedance, inductance, or capacitance, and using switches or fuses to deactivate the bypass after testing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional flash testing methods are used on photovoltaic panels with integrated electronic modules, then the testing process remains simple and quick, but the measurement precision of current-voltage characteristics deteriorates due to the presence of electronic modules affecting test results

Engineering Contradiction:
Improvemeasurement precision of current-voltage characteristicsVSAvoiddevice complexity of testing system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the electronic module from the measurement path by implementing a bypass circuit. The bypass circuit allows the test light to illuminate the photovoltaic panel and the test current to flow through the panel without passing through the electronic module, effectively removing the module's interfering effect on the IV characteristics measurement while keeping the module connected to the panel for normal operation

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a bypass circuit as an intermediary element between the photovoltaic panel and the electronic module. This bypass circuit includes a switch that can be activated during testing to create an alternative current path, allowing the measurement system to obtain accurate IV characteristics data without the electronic module's influence while maintaining the module's functional connection to the panel

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If electronic modules are integrated with photovoltaic panels, then the functionality and power management capabilities are improved, but the ease of operation for conventional testing procedures deteriorates

Engineering Contradiction:
Improvefunctionality of photovoltaic systemVSAvoidease of operation for testing
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent implements a dynamic testing configuration where the bypass circuit switch can be activated or deactivated based on the testing requirements. During IV characteristics measurement, the switch is activated to bypass the electronic module. For other tests or normal operation, the switch remains deactivated, allowing the electronic module to function normally. This dynamic reconfiguration enables the system to adapt to different operational modes

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If bypass circuits are implemented to isolate electronic modules during testing, then the measurement precision is improved, but the device complexity and testing procedure complexity increase

Engineering Contradiction:
Improveaccuracy of flash testingVSAvoidcomplexity of bypass system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The bypass circuit is implemented locally at the specific point where the electronic module connects to the photovoltaic panel, rather than redesigning the entire testing system. The bypass switch and associated components are placed only in the necessary path to isolate the module during testing, minimizing the overall complexity increase while achieving the measurement precision goal

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11881814B2Testing of a photovoltaic panel
Publication Date: 2024.01.23 SOLAREDGE TECH LTD
  • US11881814B2 patent drawing
  • US11881814B2 patent drawing
  • US11881814B2 patent drawing

AI summary

A method for testing a photovoltaic panel connected to an electronic module. The electronic module includes an input attached to the photovoltaic panel and a power output. The method activates a bypass to the electronic module. The bypass provides a low impedance path between the input and the output of the electronic module. A current is injected into the electronic module thereby compensating for the presence of the electronic module during the testing. The current may be previously determined by measuring a circuit parameter of the electronic module. The circuit parameter may be impedance, inductance, resistance or capacitance.