Photovoltaic Panel Cleaning Assembly With Ionized Air and Vacuum

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Solution Overview

Problem

Existing cleaning assemblies for photovoltaic panels lack an integrated solution for effectively removing debris and dust while ensuring the panels' surface is ionized to enhance cleaning efficiency and safety.

Innovation Solution

A cleaning assembly comprising a housing with a drive motor, wheels, a vacuum pump, an air pump with an ionizing electrode, and a brush, which works in conjunction to roll on the panel, generate ionized air, and brush the surface, effectively removing debris and dust.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional cleaning methods are used, then the cleaning process is simple, but the cleaning efficiency and safety are insufficient

Engineering Contradiction:
Improvecleaning efficiencyVSAvoidcleaning assembly complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines multiple cleaning functions (brushing, vacuum suction, ionized air treatment) into a single integrated cleaning assembly that moves across the photovoltaic panel surface. The housing contains all components (drive motor, vacuum pump, air pump, ionizing electrode, brush) in one unit, allowing simultaneous execution of multiple cleaning operations to improve overall cleaning efficiency while maintaining manageable device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cleaning assembly is designed as a multi-functional device that performs brushing, vacuum suction, and ionized air treatment all in one unit. This universal design allows the same assembly to handle various types of debris (dust, dirt, bird droppings) through different mechanisms, improving cleaning efficiency across diverse contamination scenarios without requiring multiple separate devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Object-generated harmful factors

If only mechanical brushing is used, then the device structure is simple, but debris removal effectiveness is limited

Engineering Contradiction:
Improvedebris removal effectivenessVSAvoidcleaning assembly structure
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges mechanical brushing with vacuum suction in a single cleaning assembly. The brush mechanically loosens and breaks up debris while the vacuum pump simultaneously sucks away the loosened particles through the suction head. This combination of mechanical and pneumatic actions significantly improves debris removal effectiveness compared to brushing alone, while the integrated design keeps the overall structure manageable.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The vacuum pump and air pump components utilize pneumatic principles to enhance debris removal. The vacuum pump creates negative pressure to suction loose debris away from the panel surface, while the air pump generates ionized air that helps dislodge and remove stubborn contaminants. These pneumatic mechanisms work in conjunction with the mechanical brush to achieve superior cleaning performance.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Reliability

If conventional cleaning is used, then energy consumption is low, but cleaning thoroughness and panel safety are compromised

Engineering Contradiction:
Improvepanel safetyVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The ionizing electrode acts as an intermediary that treats the air before it contacts the panel surface. By ionizing the air, the system creates a controlled environment that enhances cleaning effectiveness while protecting the panel. The ionized air helps neutralize static charges and prevents damage from direct mechanical contact, improving panel safety despite the additional energy required for ionization.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system performs preliminary ionization of air before the cleaning process completes. The ionizing electrode treats the air in advance, creating a protective atmosphere that enhances the effectiveness of subsequent mechanical and pneumatic cleaning actions. This preliminary treatment helps prevent damage to the panel surface while improving overall cleaning thoroughness.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a comprehensive cleaning method that efficiently removes debris and dust from photovoltaic panels while ionizing the air to enhance cleaning efficacy and safety, improving the panels' performance and longevity.

Implementation Method 1

ionizing, with an ionizing electrode, the first volume of air

Methodology Applied
Scientific EffectIonization: Ionisation

Data Source

PatentUS11018621B1Methods for cleaning photovoltaic panels
Publication Date: 2021.05.25 PARKER POSEY
  • US11018621B1 patent drawing
  • US11018621B1 patent drawing
  • US11018621B1 patent drawing

AI summary

The disclosure herein includes one or more methods for cleaning photovoltaic panels, which includes using cleaning assemblies for photovoltaic panels that may each include: 1) a track coupled to the photovoltaic panel; 2) a housing coupled to the photovoltaic panel; 3) a drive motor coupled to the housing; 4) a drive wheel coupled to the drive motor, wherein the wheel is capable of rolling on the track; 5) a vacuum pump having a suction head coupled to the housing; and/or 6) an air pump having an ionizing electrode.