PV Production Control via Net Load Thresholds

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Solution Overview

Problem

In regions with energy export restrictions, solar photovoltaic (PV) systems face challenges in maximizing energy production while avoiding the export of excess energy to the grid, as utility regulations limit or prohibit feeding energy back into the grid, necessitating real-time adjustments to prevent violations.

Innovation Solution

An asymmetric control method using lower and upper thresholds for monitoring net load, allowing PV generation to be adjusted dynamically, with PV production turned off when net load falls below the lower threshold and maximized when above the upper threshold, and incremental increases in PV generation and controllable loads like smart water heaters or batteries when net load is between thresholds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If PV production is maximized to make economic sense, then energy output increases, but risk of violating export restrictions increases

Engineering Contradiction:
ImprovePV productionVSAvoidcompliance with export restrictions
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system dynamically adjusts PV production based on real-time net load conditions. When net load is high, PV production is maximized; when net load approaches zero, PV production is reduced or curtailed. This dynamic control allows the system to maximize energy output while maintaining compliance with export restrictions that prohibit or limit feeding energy back into the grid.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system continuously monitors net load (gross electric load minus PV generation) and uses this feedback to control PV production. The controller compares actual net load against threshold values and adjusts PV output accordingly, creating a closed-loop control system that ensures compliance with export restrictions while maximizing usable energy production.

Inventive Principle:
Principle #23Feedback

2Reliability

If PV production is limited to site loads to avoid exporting energy, then export restrictions are complied with, but PV production is reduced

Engineering Contradiction:
Improvecompliance with export restrictionsVSAvoidPV production
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system allows PV production to occasionally exceed immediate site load requirements by using controllable loads (such as water heaters or air conditioners) to absorb excess energy. This partial action approach enables the system to operate at higher production levels more frequently while still preventing grid exports through coordinated load management.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system uses controllable loads that can serve both their primary function (heating, cooling) and a secondary function of absorbing excess PV energy. This multi-functionality allows the system to maximize PV production without violating export restrictions, as the controllable loads provide an additional pathway for energy utilization beyond just site loads.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If real-time adjustments are made to PV production, then export restrictions are avoided, but system complexity increases

Engineering Contradiction:
Improvecompliance with export restrictionsVSAvoidcontrol system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system is segmented into distinct functional components: a monitor that measures net load, a controller that processes the measurements and determines control actions, and actuators that implement the control decisions. This segmentation simplifies the overall system design and makes it easier to implement and maintain while achieving real-time compliance with export restrictions.

Inventive Principle:
Principle #1Segmentation

4Productivity

If net load monitoring with thresholds is used, then PV production can be optimized, but measurement precision requirements increase

Engineering Contradiction:
ImprovePV production optimizationVSAvoidnet load measurement
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The system establishes predetermined threshold values for net load before operation begins. These thresholds are set to account for potential measurement uncertainties and fluctuations. By having these thresholds pre-established, the system can make robust control decisions without requiring extremely high measurement precision, as the thresholds provide a buffer against measurement errors.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach maximizes usable PV power at the site without violating export restrictions, even with noisy meter readings or fluctuations, ensuring minimal energy is exported to the grid.

Implementation Method 1

Solar photovoltaic (PV) systems, in particular, have been very popular EG systems

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS10139847B2Systems and methods for controlling PV production within energy export constraints
Publication Date: 2018.11.27 TESLA INC
  • US10139847B2 patent drawing
  • US10139847B2 patent drawing
  • US10139847B2 patent drawing

AI summary

A method for controlling photovoltaic (PV) production and storage at a site is disclosed. The method includes monitoring a gross electric load and an actual PV output of the site over time and determining a net load at the site during a time period. The net load is then compared with a lower threshold and an upper threshold to determine a target PV output and a load of a controllable storage load such that the PV production and the controllable storage load at the site can be controlled accordingly to maximize the PV production while limiting or prohibiting feeding energy back to a utility grid.