Centralized PV Supervisor for Microinverter Redundancy Reduction

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Solution Overview

Problem

Existing photovoltaic (PV) systems face inefficiencies due to redundant components and distributed electronics, which complicate maintenance, increase costs, and reduce system robustness, particularly in microinverter systems where surge protection and communication redundancy are excessive.

Innovation Solution

The integration of a PV supervisor/controller that consolidates microinverter functions, such as surge protection, communication, and power supply, into a centralized system, reducing redundancy and enhancing efficiency by using high-speed communication lines and eliminating redundant power supplies, while also incorporating sensors for monitoring and control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If microinverter systems use distributed electronics with redundant components for surge protection and communication, then system reliability is improved, but device complexity and maintenance difficulty increase

Engineering Contradiction:
Improvesystem robustnessVSAvoidmaintenance complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent consolidates multiple microinverter functions including surge protection, communication, and power supply into a centralized controller unit. This merging of previously distributed functions reduces the number of separate components while maintaining system reliability, directly addressing the contradiction between robustness and maintenance complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The centralized controller is designed to perform multiple functions simultaneously - it handles surge protection, communication protocols, power management, and monitoring tasks that were previously distributed across separate components. This multi-functionality reduces device complexity while preserving the reliability benefits of having these protective and control functions

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If microinverter systems include redundant power supplies in each unit, then reliability is improved, but device complexity and cost increase

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent consolidates power supply functions from multiple distributed microinverter units into a single centralized power supply unit. This eliminates the need for redundant power supplies in each microinverter while maintaining reliable power delivery to the entire system, reducing both complexity and cost

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The centralized controller acts as an intermediary between the single power supply and multiple PV modules, distributing power efficiently and providing protection functions. This intermediary approach allows system reliability to be maintained through centralized management without requiring redundant power supplies at each endpoint

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If surge protection components are distributed across multiple microinverters, then system robustness is improved, but manufacturing cost and device complexity increase

Engineering Contradiction:
Improvesurge protection capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent consolidates surge protection functionality into the centralized controller unit, eliminating the need for separate surge protection components in each microinverter. This reduces the total number of components that need to be manufactured and assembled, lowering manufacturing costs while maintaining comprehensive surge protection capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The centralized controller is designed with universal protection capabilities that serve the entire PV array regardless of the number of modules connected. This single multi-functional unit provides surge protection, overcurrent protection, and other safety functions that would otherwise require multiple separate components across the system

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances system robustness, reduces costs, and improves communication reliability, allowing for more efficient power generation and distribution while minimizing redundant components and maintenance complexities.

Implementation Method 1

Photovoltaic (PV) cells, commonly known as solar cells, are devices for conversion of solar radiation into electrical energy

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS11342756B2Microinverter systems and subsystems
Publication Date: 2022.05.24 UNIRAC INC
  • US11342756B2 patent drawing
  • US11342756B2 patent drawing
  • US11342756B2 patent drawing

AI summary

An alternating current (AC) module system includes branch circuits and a main service panel to receive power from the branch circuits. A photovoltaic (PV) supervisor is located between the branch circuits and the panel. The PV supervisor aggregates the power from the branch circuits. The PV supervisor also performs a nonredundant operational function for one or more of the branch circuits. The PV supervisor includes a gateway device to permit control of the operational functions.