Adjustable PV Panel Support Structure for Uneven Ground Alignment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing tracking photovoltaic systems face challenges in achieving stable and accurate installation, particularly on non-planar surfaces, due to alignment issues and the need for complex and costly supporting structures, including cement foundations which are often prohibited and difficult to remove.

Innovation Solution

A supporting device for photovoltaic panels that uses C-shaped uprights driven into the ground, connected by adjustable members with elongated holes allowing for misalignment correction, enabling accurate positioning without cement foundations, and featuring a simple structural configuration with reduced material usage and easy assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cement foundations are used to secure supporting structures, then system stability is improved, but installation complexity and cost increase, and removal becomes difficult

Engineering Contradiction:
Improvesystem stabilityVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the cement foundation component from the supporting structure system. Instead of using cement foundations, the patent employs adjustable supporting structures that can be directly installed on the installation surface, thereby simplifying the overall system while maintaining stability through adjustable positioning and rigid connection mechanisms.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The supporting structures incorporate adjustable parameters including height, angle, and positioning. These adjustable parameters allow the structures to adapt to various installation surfaces and achieve optimal stability without requiring complex cement foundations. The adjustability enables precise alignment and secure installation through mechanical means rather than chemical bonding.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If adjustable supporting structures are used to correct positioning errors, then installation accuracy is improved, but device complexity increases

Engineering Contradiction:
Improveinstallation accuracyVSAvoidstructural complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The supporting structures incorporate dynamic adjustment capabilities that allow positioning corrections after installation. The structures can be adjusted in height, angle, and lateral position to compensate for alignment errors. These adjustments are achieved through simple mechanical mechanisms rather than complex systems, maintaining ease of use while improving precision.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention incorporates preliminary adjustment features in the supporting structures that enable correction of positioning errors before final assembly. The adjustable components allow installers to pre-position elements accurately, and subsequent adjustments can be made to fine-tune alignment without requiring complex disassembly or specialized equipment.

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If simple supporting structures without cement foundations are used, then ease of removal is improved, but positioning accuracy deteriorates

Engineering Contradiction:
Improveease of removalVSAvoidpositioning accuracy
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The supporting structures incorporate dynamic adjustment capabilities that allow positioning corrections after installation. The structures can be adjusted in height, angle, and lateral position to compensate for alignment errors. These adjustments are achieved through simple mechanical mechanisms rather than complex systems, maintaining ease of use while improving precision.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The supporting structures are designed to be self-aligning and self-adjusting through their inherent mechanical features. The structures include built-in adjustment mechanisms that enable installers to achieve accurate positioning without requiring external equipment or complex procedures. The design allows the structures to compensate for installation surface irregularities autonomously.

Inventive Principle:
Principle #25Self-service

Data Source

PatentEP2861916B1A supporting device for photovoltaic panels in tracking photovoltaic systems
Publication Date: 2017.04.12 CONVERT ITAL
  • EP2861916B1 patent drawing
  • EP2861916B1 patent drawing
  • EP2861916B1 patent drawing

AI summary

A supporting device for photovoltaic panels in tracking photovoltaic systems comprises at least one supporting upright extending substantially longitudinally and extending from an installation surface of the system, a fixing plate for the photovoltaic panel and a connecting member between the upright and the plate that is supported on the upright so as to keep the panels spaced from the installation surface during operation of the system, and comprises a rolling member capable of connecting the fixing plate in a rotary manner about a tracking axis and further to enable the fixing plate to rotate at least in a limited manner about a first adjustment axis substantially orthogonal to the tracking axis and the direction of longitudinal extension of the upright.