Automatic Switchbox for Photovoltaic Array Voltage Regulation

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Solution Overview

Problem

Conventional photovoltaic systems lack the flexibility to adjust and optimize power output to the inverter, as PV strings are hardwired to bus lines, limiting the ability to reconfigure connections based on power output, which can lead to inefficiencies and safety issues due to voltage fluctuations.

Innovation Solution

An automatic switchbox system that dynamically connects PV devices in series or parallel based on output voltage, using a node controller and relay switches to maintain an optimal voltage range within the inverter's safety ratings, ensuring efficient power distribution and preventing overvoltage or undervoltage conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If PV strings are hardwired to bus lines in conventional systems, then installation is simplified, but the system loses flexibility to adjust and optimize power output based on changing conditions

Engineering Contradiction:
Improveflexibility to adjust power outputVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic reconfiguration of PV strings by replacing hardwired connections with electronically controlled switches (relays) that can change connection topology between series and parallel configurations based on real-time voltage measurements and environmental conditions, enabling the system to adapt its electrical characteristics dynamically

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent divides the PV array into multiple independently controllable strings that can be reconfigured through individual switch control, allowing selective grouping of strings in series or parallel to optimize voltage output for different operating conditions and inverter requirements

Inventive Principle:
Principle #1Segmentation

2Power

If PV strings are connected in series to increase voltage, then power output increases, but voltage may exceed inverter safety ratings under certain conditions

Engineering Contradiction:
Improvepower outputVSAvoidovervoltage condition
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent incorporates voltage sensing circuitry that continuously monitors the output voltage of PV string combinations and feeds this information back to the control logic, which automatically adjusts the switch configuration to maintain voltage within safe operating limits while maximizing power output

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the electrical parameters of the system by dynamically altering the series/parallel configuration of PV strings based on measured voltage levels, thereby adjusting the overall system voltage to remain within inverter safety ratings while optimizing power generation

Inventive Principle:
Principle #35Parameter changes

3Productivity

If PV strings are reconfigured dynamically to optimize voltage, then power efficiency improves, but system complexity and control requirements increase

Engineering Contradiction:
Improvepower efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements a self-regulating control system that autonomously monitors voltage conditions and automatically adjusts switch configurations without external intervention, using simple comparison logic against predetermined voltage thresholds to determine when to switch between series and parallel connections

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent establishes predetermined voltage thresholds and operational criteria in advance that guide the control logic's decision-making, allowing the system to respond quickly and efficiently to changing conditions without complex real-time calculations or sophisticated control algorithms

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively adjusts PV array connections to maintain optimal voltage within a predetermined range, enhancing power efficiency, preventing inverter overload, and ensuring safe operation by dynamically switching between series and parallel configurations in response to changing output voltages.

Implementation Method 1

A photovoltaic system (or PV system) is a system that uses photovoltaic solar cells to convert light into electricity

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS10847972B2Method and system for optimizing power generated by a photovoltaic system
Publication Date: 2020.11.24 HYBRIDYNE POWER ELECTRONICS
  • US10847972B2 patent drawing
  • US10847972B2 patent drawing
  • US10847972B2 patent drawing

AI summary

In one embodiment, a photovoltaic (PV) power generation system includes a plurality of PV arrays coupled to an automatic switchbox that connects the one or more PV arrays in series or in parallel with each other based at least in part on output voltage of the switchbox.In this embodiment, the automatic switchbox monitors the output voltage and ensures that the output voltage is within a predetermined operational range. If the output voltage exceeds a first predetermined voltage, then the array switchbox electrically couples one or more PV arrays in parallel with each other, which reduces the output voltage within the predetermined operational range. If the output voltage falls below a second predetermined voltage, the switchbox connects one or more PV arrays in series with each other, which increases the output voltage to within the predetermined range.