PV Voltage Balancing via Alternating Polarity Transformers

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Solution Overview

Problem

Photovoltaic modules face challenges in maintaining a stable and target voltage output due to non-uniform illuminance caused by environmental conditions such as clouds and shadows, which affects the voltage balance across solar substrings.

Innovation Solution

A system comprising a power conversion circuit with a balancing section and a voltage control section, including windings, transformers, and switches, is used to balance and convert the voltage output from photovoltaic modules. The system employs a controller to trigger modulation signals that alternate voltage polarity across transformers, ensuring voltage balance and modification to achieve a target output voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If photovoltaic modules operate under non-uniform illuminance conditions, then environmental adaptability is improved, but voltage balance across solar substrings deteriorates

Engineering Contradiction:
Improveenvironmental adaptabilityVSAvoidvoltage balance
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The controller monitors voltage output from each solar substring and dynamically adjusts switching signals to balance voltages. This feedback mechanism compensates for non-uniform illuminance effects, maintaining voltage balance across substrings operating under varying environmental conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system uses dynamic switching of capacitor connections and transformer configurations to adapt to changing voltage conditions. The switching circuitry dynamically reconfigures the electrical connections based on real-time voltage measurements, enabling the system to handle non-uniform illuminance while maintaining stable output.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If voltage output is modified to achieve target voltage, then voltage stability is improved, but device complexity increases

Engineering Contradiction:
Improvevoltage stabilityVSAvoidcircuit complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The power conversion circuit is divided into modular sections: balancing circuit with individual substrate connections, voltage modification circuit with segmented transformer windings, and switching control sections. This segmentation allows independent optimization of each function while maintaining overall voltage stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The transformer serves as an intermediary element between the solar substrings and the output load. It provides galvanic isolation and enables voltage transformation through its winding configuration, achieving voltage stability without directly complex circuitry between substrings and load.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If power conversion circuit is used to balance and convert voltage, then voltage balance is improved, but energy loss increases

Engineering Contradiction:
Improvevoltage balanceVSAvoidenergy loss
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The balancing circuit maintains continuous voltage equalization across solar substrings through duty-cycled switching. By keeping the balancing operation continuously active rather than intermittent, the system prevents voltage imbalances that would otherwise require larger corrective energy transfers, reducing overall energy loss.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system changes operating parameters dynamically - adjusting switching frequencies, duty cycles, and transformer tap positions - to optimize the balance between voltage regulation performance and energy efficiency. These parameter adjustments allow the system to minimize energy losses while maintaining voltage balance under varying load and illumination conditions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively balances voltage output across solar substrings and maintains a target output voltage despite varying environmental conditions, enhancing the efficiency and reliability of photovoltaic module performance.

Implementation Method 1

a first set of windings arranged in parallel to a set of solar substrings and configured to balance voltage output from the set of solar substrings

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

configured to step-up voltage across the first set of windings

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20250088008A1System for balancing and converting voltage output for photovoltaic modules
Publication Date: 2025.03.13 OPTIVOLT LABS INC
  • US20250088008A1 patent drawing
  • US20250088008A1 patent drawing
  • US20250088008A1 patent drawing

AI summary

A system for balancing and converting voltage output from photovoltaic modules includes a set of solar substrings and a power conversion circuit. The power conversion circuit includes a balancing section configured to balance voltage output from the set of solar substrings. The power conversion circuit also includes a voltage control section including: a first transformer coupled to the set of solar substrings and configured to step-up voltage from the set of solar substrings; a second transformer arranged in series to the first transformer; and an output capacitor coupled to the second transformer. The system further includes a controller configured to: drive a set of modulation signals to the balancing section and the voltage control section; alternate voltage polarities across the first transformer and the second transformer; and modify output voltage of the power conversion circuit to a target output voltage.