PVA Amorphous Solid Dispersion for API Solubility

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Solution Overview

Problem

Poorly soluble active pharmaceutical ingredients (APIs) face reduced bioavailability due to instability and recrystallization in amorphous solid dispersions, particularly when pH changes from acidic gastric to neutral intestinal environments, limiting the effectiveness of existing pharmaceutical compositions.

Innovation Solution

A pharmaceutical composition using polyvinyl alcohol (PVA) with a hydrolysis degree of 72% to 85% and viscosity of 2 mPas to 4 mPas, which forms an amorphous solid dispersion with APIs, enhancing supersaturation properties and maintaining stability across pH shifts, particularly for weakly basic APIs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If amorphous solid dispersions are used to improve solubility of poorly soluble APIs, then solubility is enhanced, but stability deteriorates due to recrystallization and precipitation

Engineering Contradiction:
ImprovesolubilityVSAvoidstability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent applies parameter changes by precisely controlling the hydrolysis degree of PVA within 72-85% and viscosity within 2-4 mPas. This specific parameter range optimizes the polymer's ability to maintain supersaturation while preventing recrystallization, resolving the contradiction between solubility enhancement and stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

PVA acts as an intermediary substance between the API and the aqueous environment. The polymer matrix mediates the dissolution process, maintaining supersaturation and preventing direct crystallization of the API, thus stabilizing the amorphous dispersion while enhancing solubility

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If PVA with high hydrolysis degree is used to enhance solubility, then supersaturation is improved, but stability after pH change deteriorates

Engineering Contradiction:
ImprovesupersaturationVSAvoidstability after pH change
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent identifies and applies specific parameter ranges for PVA (hydrolysis degree 72-85%, viscosity 2-4 mPas) that optimize performance across pH changes. This precise parameter control ensures the polymer maintains supersaturation in acidic media while remaining stable in neutral intestinal environments

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional PVA grades are used in amorphous solid dispersions, then manufacturing is simplified, but bioavailability deteriorates due to rapid recrystallization

Engineering Contradiction:
Improveease of manufactureVSAvoidbioavailability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent specifies precise parameter ranges for PVA (hydrolysis degree 72-85%, viscosity 2-4 mPas) that can be manufactured using conventional processes while dramatically improving bioavailability. The parameters are set to prevent recrystallization during dissolution, ensuring reliable drug absorption in the intestine

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The PVA composition significantly improves the bioavailability of poorly soluble APIs by maintaining supersaturation and preventing crystallization, even in neutral media, leading to enhanced solubility and prolonged release of APIs.

Implementation Method 1

The formulation of amorphous solid dispersions is a well-known strategy to improve the bioavailability of poorly water-soluble drug substances

Methodology Applied
Scientific EffectAmorphous solid dispersion:

Implementation Method 2

The PVA composition significantly improves the bioavailability of poorly soluble APIs by maintaining supersaturation and preventing crystallization

Methodology Applied
Scientific EffectSupersaturation: Supersaturation

Data Source

PatentUS20230390204A1Pharmaceutical composition and method for enhancing solubility of poorly soluble active pharmaceutical ingredients
Publication Date: 2023.12.07 MERCK PATENT GMBH
  • US20230390204A1 patent drawing
  • US20230390204A1 patent drawing
  • US20230390204A1 patent drawing

AI summary

The present invention relates to pharmaceutical compositions using polymers as an excipient. Particularly, the invention relates to a pharmaceutical composition comprising polyvinyl alcohol which is suitable to enhance solubility of poorly soluble active pharmaceutical ingredients in aqueous media. The present invention also relates to a method for enhancing solubility of poorly soluble active pharmaceutical ingredients.