Polyvinyl Alcohol Diverting Agent for Fracture Filling and Dissolution

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Solution Overview

Problem

Existing diverting agents used in hydraulic fracturing methods for shale layers do not dissolve in water and have slow biodegradation rates at low temperatures, leading to prolonged removal times, which hampers the efficient collection of natural gas and petroleum.

Innovation Solution

A diverting agent comprising a polyvinyl alcohol-based resin with a saponification degree of 90 mol % or more, which is partially dissolved in water, maintaining fracture filling for 30 minutes to 1 week and dissolving after a certain period, ensuring efficient removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If hydrolyzable resins such as polyglycolic acid or polylactic acid are used as diverting agents, then the fractures can be temporarily filled and the agents can disappear by hydrolysis, but the biodegradation rate is slow at low temperatures leading to prolonged removal times

Engineering Contradiction:
Improvetemporary filling durationVSAvoidremoval time
Core Design Contradiction:
Duration of action of moving objectVSLoss of time

Solution Approach 1:

The patent changes the chemical composition parameter from hydrolyzable resins (polyglycolic acid, polylactic acid) to polyvinyl alcohol-based resin with specific saponification degree (90 mol% or more). This parameter change enables the diverting agent to dissolve in water rather than requiring slow biodegradation, thus resolving the contradiction between maintaining temporary filling and reducing removal time.

Inventive Principle:
Principle #35Parameter changes

2Loss of time

If polyvinyl alcohol-based resin with high saponification degree is used, then the agent dissolves in water for efficient removal, but the shape maintenance capability may be compromised

Engineering Contradiction:
Improveremoval timeVSAvoidshape maintenance
Core Design Contradiction:
Loss of timeVSStability of the object's composition

Solution Approach 1:

The patent specifies precise parameter ranges for the polyvinyl alcohol-based resin: saponification degree of 90 mol% or more, degree of polymerization of 100-1000, and specific dissolution rate (0.1-30 mass%). These parameter optimizations balance the competing requirements of water solubility for removal and shape maintenance during the fracturing process.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The diverting agent may comprise a composite system where polyvinyl alcohol-based resin is combined with other materials (such as inorganic particles or additional polymers) to enhance shape maintenance while preserving water solubility properties. This composite approach allows simultaneous achievement of shape stability and controlled dissolution.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polyvinyl alcohol-based resin diverting agent effectively fills fractures for a specified time, then dissolves in water, reducing environmental impact and enhancing the efficiency of resource collection by maintaining shape and dissolving as needed.

Implementation Method 1

a diverting agent which can maintain the shape for a certain period of time and disappears by hydrolysis when a natural gas, petroleum, or the like is collected

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Data Source

PatentUS12077697B2Diverting agent and method of filling fracture in well using the same
Publication Date: 2024.09.03 MITSUBISHI CHEM CORP
  • US12077697B2 patent drawing
  • US12077697B2 patent drawing
  • US12077697B2 patent drawing

AI summary

A problem to be solved of the present invention is to provide a diverting agent which gradually dissolves in water. The present invention relates to a diverting agent containing a polyvinyl alcohol-based resin and a method of filling a fracture using the diverting agent.