PVA Radiation-Shielding Coating for High-Energy Neutron Protection

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Solution Overview

Problem

Existing materials do not provide sufficient neutron shielding performance for protecting against high-energy neutrons, which pose a significant risk to human health and safety in nuclear reactors and other environments.

Innovation Solution

A radiation shielding composition utilizing a polyvinyl alcohol-based resin, optionally combined with inorganic fillers such as Gd2O3, B2O3, B4C, and LiF, enhances neutron shielding performance by forming hydrogen bonds and improving hydrogen density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional high-hydrogen materials like polyethylene are used for neutron shielding, then the material structure is simple and easy to manufacture, but the neutron shielding performance is insufficient for high-energy neutrons

Engineering Contradiction:
Improveneutron shielding performanceVSAvoidmaterial composition complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs composite materials by combining polyvinyl alcohol-based resin with inorganic fillers (boron compounds, gadolinium compounds, or lithium compounds) to achieve superior neutron shielding performance. This composite approach allows the material to leverage both the hydrogen content from the resin and the neutron absorption capabilities of the inorganic fillers, resolving the contradiction between shielding effectiveness and material simplicity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the chemical composition parameters by selecting polyvinyl alcohol-based resin with specific hydrogen content and combining it with inorganic fillers having high neutron absorption cross-sections. This parameter optimization enables the material to achieve enhanced neutron shielding performance while maintaining manageable complexity through controlled composition selection.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If polyethylene is used as the shielding material, then the manufacturing process is simple, but the shielding effectiveness against fast neutrons is limited

Engineering Contradiction:
Improveshielding effectivenessVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention creates a composite material system where polyvinyl alcohol-based resin serves as the matrix and inorganic fillers are dispersed within it. This composite structure maintains relative manufacturing simplicity while dramatically improving shielding effectiveness through the synergistic combination of hydrogen-rich polymer matrix and neutron-absorbing inorganic particles.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by distributing neutron-absorbing inorganic fillers throughout the polyvinyl alcohol resin matrix. This localized placement of high-absorption materials within the hydrogen-rich matrix creates regions of enhanced neutron interaction, improving overall shielding effectiveness without requiring complete material replacement or complex multi-layer structures.

Inventive Principle:
Principle #3Local quality

3Reliability

If inorganic fillers are added to enhance neutron shielding, then the shielding performance improves, but the material density and processing difficulty increase

Engineering Contradiction:
Improveneutron shielding performanceVSAvoidmaterial density
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent optimizes the quantity and type of inorganic fillers by selecting compounds with high neutron absorption cross-sections (boron, gadolinium, lithium) and controlling their concentration within the polyvinyl alcohol resin. This parameter control allows achieving high shielding performance with moderate filler content, preventing excessive density increase while maintaining manufacturing feasibility.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The composite material design allows for controlled incorporation of inorganic fillers within the polymer matrix, creating a homogeneous distribution that maximizes neutron absorption efficiency. This composite structure achieves enhanced shielding performance with optimized filler loading, balancing the trade-off between shielding effectiveness and material density/processing characteristics.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition effectively shields against neutrons, protons, and heavy particles, offering superior neutron shielding performance compared to traditional materials like polyethylene.

Implementation Method 1

utilizing a polyvinyl alcohol-based resin, optionally combined with inorganic fillers such as Gd2O3, B2O3, B4C, and LiF, enhances neutron shielding performance by forming hydrogen bonds and improving hydrogen density

Methodology Applied
Scientific EffectHydrogen bonding: Chemical Bonding

Implementation Method 2

deceleration due to elastic scattering with a hydrogen atom having substantially the same mass as a neutron is effective for shielding a fast neutron

Methodology Applied
Scientific EffectElastic scattering: Scattering

Implementation Method 3

a neutron absorbing material made of a boron compound, preferably a super polymer polyethylene in which boron carbide B4C is embedded

Methodology Applied
Scientific EffectNeutron absorption: Absorption (physical)

Data Source

PatentEP4675646A1Radiation-shielding composition, composition, and coating or coating material
Publication Date: 2026.01.07 MITSUBISHI CHEM CORP
  • EP4675646A1 patent drawing
  • EP4675646A1 patent drawing
  • EP4675646A1 patent drawing

AI summary

The present invention relates to a radiation shielding composition containing a polyvinyl alcohol-based resin. The present invention also relates to a coating or a coating material containing the radiation shielding composition; a medical device, an electronic member, a member for nuclear power generation, or a member for aircraft or space having a layer formed using the coating or the coating material; a molded product containing the radiation shielding composition; a medical device, an electronic member, a member for nuclear power generation, or a member for aircraft or space having the molded product. The present invention also relates to a composition containing a polyvinyl alcohol-based resin and at least one selected from the group consisting of compounds containing at least one of Gd, B, and Li.