PVDF Piezoelectric Interface Layers for HF Neutralization

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Solution Overview

Problem

Polyvinylidene fluoride (PVDF) piezoelectric devices suffer from electrical fatigue, characterized by a decrease in polarization upon repeated cycling of an electric field, which limits their lifetime due to the generation of breakdown products like hydrofluoric acid (HF).

Innovation Solution

Incorporating scavenger components, such as oxides, carbonates, or amines, in interface layers adjacent to electrodes, along with antioxidants and adhesion promoters, to absorb and neutralize breakdown products like HF, and promote adhesion between layers, thereby reducing fatigue and degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If PVDF material is used for piezoelectric devices, then superior piezoelectric properties are achieved, but electrical fatigue occurs leading to decreased polarization and limited lifetime

Engineering Contradiction:
Improvedevice lifetimeVSAvoidpolarization stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

Interface layers are introduced as intermediary components between the PVDF piezoelectric material and the electrodes. These interface layers contain scavenger components that actively neutralize breakdown products (such as hydrofluoric acid) generated during PVDF operation, preventing these harmful substances from degrading the PVDF polarization and electrode adhesion, thereby resolving the contradiction between maintaining polarization stability and ensuring device lifetime

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful breakdown products (hydrofluoric acid) generated by PVDF during operation are converted into a beneficial situation by using scavenger components in the interface layers to neutralize them. This transforms the harmful chemical byproducts into harmless substances, preventing electrode corrosion and PVDF degradation, thus converting the harmful effect into a protective mechanism that extends device lifetime while maintaining polarization stability

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Productivity

If PVDF devices are operated repeatedly, then piezoelectric function is utilized, but breakdown products like HF are generated causing delamination and crack formation

Engineering Contradiction:
Improveoperational capacityVSAvoidbreakdown products
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

Interface layers serve as intermediary zones between the PVDF material and electrodes, containing scavenger components that capture and neutralize breakdown products (HF) generated during repeated operation. This prevents HF from reaching the electrodes and causing delamination or cracks, allowing the device to maintain high operational capacity without generating harmful effects

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful breakdown products (HF) generated during repeated PVDF operation are converted into beneficial neutralized substances through the scavenger components in the interface layers. This chemical neutralization prevents electrode corrosion and structural degradation, transforming the harmful byproducts into a protective mechanism that enables sustained productivity without damage

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively mitigates electrical fatigue by reducing HF-related issues, such as delamination and crack formation, leading to improved durability and performance of PVDF piezoelectric devices.

Implementation Method 1

Incorporating scavenger components, such as oxides, carbonates, or amines, in interface layers adjacent to electrodes, along with antioxidants and adhesion promoters, to absorb and neutralize breakdown products like HF

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

Incorporating scavenger components, such as oxides, carbonates, or amines, in interface layers adjacent to electrodes, along with antioxidants and adhesion promoters, to absorb and neutralize breakdown products like HF, and promote adhesion between layers

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS11309484B2PVDF piezoelectric reliability and electrode adhesion improvement
Publication Date: 2022.04.19 LITTELFUSE INC
  • US11309484B2 patent drawing
  • US11309484B2 patent drawing
  • US11309484B2 patent drawing

AI summary

A device may include an inner layer comprising a polyvinylidene fluoride (PVDF) material. The device may also include a first interface layer, disposed on a first side of the inner layer, and a second interface layer, disposed on a second side of the inner layer. The first interface layer and the second interface layer may comprise a mixture of PVDF material and a scavenger component.