PVT Cell Viscosity Measurement with Gas Venting

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Solution Overview

Problem

Conventional high temperature and pressure viscometers in the oil and gas industry face limitations in sample preparation and data repeatability for dynamic viscosity measurements of reservoir fluids below bubble point pressures, hindering accurate reservoir fluid studies and subsurface model quality.

Innovation Solution

A pressure-volume-temperature (PVT) electromagnetic viscometer system with a temperature control chamber, sample preparation cell, and gas venting system is used to measure viscosity accurately across a range of pressures, including below bubble point pressures, by adjusting temperature and pressure, homogenizing fluids, and removing released gases.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional high temperature and pressure viscometers are used for dynamic viscosity measurements, then viscosity data can be obtained, but sample preparation limitations and data repeatability issues occur below bubble point pressures

Engineering Contradiction:
Improveviscosity measurement accuracyVSAvoiddata repeatability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system is divided into distinct functional modules: a sample preparation cell for fluid conditioning, a temperature control chamber for maintaining reservoir conditions, and an electromagnetic viscometer for measurement. This segmentation allows each module to be optimized for its specific function, improving both measurement accuracy and repeatability below bubble point pressures

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sample preparation cell performs preliminary actions by homogenizing the fluid and removing gas bubbles before the fluid enters the viscometer. This preliminary preparation ensures that the fluid is in the desired single-phase liquid state, eliminating the repeatability issues that occur when gas bubbles are present during viscosity measurements

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If measurements are taken below bubble point pressures, then more comprehensive reservoir fluid data is obtained, but sample preparation limitations prevent accurate measurements

Engineering Contradiction:
Improvemeasurement rangeVSAvoidsample preparation capability
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The sample preparation cell performs preliminary homogenization and degassing of the fluid before measurement. This preliminary action enables the system to handle fluids at pressures below the bubble point by ensuring gas bubbles are removed beforehand, thus expanding the measurement range without compromising preparation capability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The sample preparation cell acts as an intermediary between the fluid supply and the viscometer. It conditions the fluid by removing gas bubbles and homogenizing it, thereby enabling accurate measurements below bubble point pressures that would otherwise be impossible with conventional direct measurement systems

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If conventional viscometers are used, then viscosity measurements can be obtained, but gas bubbles interfere with measurement accuracy below bubble point pressures

Engineering Contradiction:
Improveviscosity measurement accuracyVSAvoidgas bubble interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The system converts the harmful effect of gas bubbles into a beneficial process by using the pressure reduction below bubble point to intentionally release gases, which are then systematically removed through the sample preparation cell's degassing function. This controlled approach transforms the problem of gas interference into an opportunity for thorough fluid conditioning

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The sample preparation cell extracts and removes gas bubbles from the fluid sample before it enters the viscometer. This extraction process eliminates the harmful interference of gas bubbles, ensuring that only homogeneous liquid phase fluid is measured, thereby improving measurement accuracy below bubble point pressures

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves improved repeatability and accuracy in viscosity measurements, enhancing the quality of subsurface models and oil and gas extraction, transportation, and processing system designs.

Implementation Method 1

an electromagnetic viscometer (EMV) inside the temperature control chamber to measure a viscosity of a fluid

Methodology Applied
Scientific EffectElectromagnetic measurement: Electromagnetic Induction

Implementation Method 2

The sample preparation cell includes a stirrer; a first valve between a fluid supply reservoir and the sample preparation cell; a second valve between the sample preparation cell and the EMV

Methodology Applied
Scientific EffectHydraulic pressurization: Hydraulic Press

Implementation Method 3

a temperature control chamber with a temperature system to alter and monitor a temperature of the temperature control chamber

Methodology Applied
Scientific EffectThermal control: Heating

Implementation Method 4

homogenizing the fluid by stirring the fluid with a stirrer disposed within the sample preparation cell

Methodology Applied
Scientific EffectMechanical stirring: Stirring

Implementation Method 5

a venting fluid line between the sample preparation cell and a gas capturing system, and a venting fluid line to remove released gases from the sample preparation cell

Methodology Applied
Scientific EffectGas venting: Depressurisation

Data Source

PatentUS12140518B2Sample preparation pressure-volume-temperature (PVT) cell for viscosity sample preparation with electromagnetic viscometer (EMV)
Publication Date: 2024.11.12 SAUDI ARABIAN OIL CO
  • US12140518B2 patent drawing
  • US12140518B2 patent drawing
  • US12140518B2 patent drawing

AI summary

A system and methods are disclosed. The system includes a temperature control chamber with a temperature system to alter and monitor a temperature of the temperature control chamber and an electromagnetic viscometer (EMV) inside the temperature control chamber to measure a viscosity of a fluid. The system also includes a sample preparation cell within the temperature control chamber pressurized by a constant displacement pump outside the temperature control chamber. The sample preparation cell includes a stirrer; a first valve between a fluid supply reservoir and the sample preparation cell; a second valve between the sample preparation cell and the EMV, a venting fluid line between the sample preparation cell and a gas capturing system, and a venting fluid line to remove released gases from the sample preparation cell. The system further includes a controller to operate the sample preparation cell, temperature system, and EMV.