PWM Drive Current Regulator Phase Lag Compensation

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Solution Overview

Problem

Current motor drives using Pulse Width Modulation (PWM) algorithms face instability due to phase lag caused by carrier frequency and sampling timing, which is not adequately compensated by existing methods, especially when the carrier frequency approaches the desired output frequency.

Innovation Solution

An improved current regulator that compensates the rotor position signal by determining the phase lag between the commanded and output voltage references, and further adjusts for sampling errors, using a method that interpolates the voltage compensation angle based on the ratio of carrier frequency to fundamental frequency and the number of sampling instances, enhancing stability by adding a current angle offset.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If PWM switching frequency is increased to reduce voltage waveform steps, then output voltage quality improves, but current regulator stability deteriorates due to phase lag

Engineering Contradiction:
Improveoutput voltage waveform accuracyVSAvoidcurrent regulator stability
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The patent applies preliminary action by calculating and applying phase lag compensation in advance. The current regulator computes the phase lag between commanded and actual voltage references, then pre-adjusts the rotor position signal by this calculated amount before it is used in control calculations. This anticipatory compensation ensures that the control system accounts for the inherent delay introduced by PWM switching and digital sampling, maintaining stability even when operating at higher PWM frequencies where the delay becomes more significant.

Inventive Principle:
Principle #10Preliminary action

2Loss of energy

If carrier frequency approaches fundamental frequency to improve efficiency, then energy loss decreases, but control stability deteriorates due to increased phase lag

Engineering Contradiction:
Improveenergy lossVSAvoidcontrol stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent applies parameter changes by dynamically adjusting the rotor position signal based on the calculated phase lag. When the carrier frequency approaches the fundamental frequency, the phase lag increases, but the system compensates by modifying the position parameter accordingly. This allows the motor drive to operate efficiently at lower PWM frequencies while maintaining control stability through real-time parameter adjustment rather than being constrained to operate at high frequencies.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If digital sampling is used to simplify control implementation, then device complexity decreases, but measurement precision deteriorates due to sampling delays

Engineering Contradiction:
Improvecontrol implementation complexityVSAvoidrotor position signal accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies feedback by continuously monitoring the phase lag between commanded and actual voltage references, then using this feedback information to adjust the rotor position signal. The system samples the actual output voltage, compares it with the commanded reference, calculates the phase lag, and feeds this information back to compensate the position signal. This closed-loop approach maintains measurement precision despite digital sampling delays while keeping the implementation relatively simple.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS8330405B2Method and apparatus for increased current stability in a PWM drive
Publication Date: 2012.12.11 ROCKWELL AUTOMATION TECH INC
  • US8330405B2 patent drawing
  • US8330405B2 patent drawing
  • US8330405B2 patent drawing

AI summary

The present invention provides an improved current regulator for PWM based drives for electric motors. The invention provides compensation for the rotor position signal for delays introduced due to the PWM algorithm and for digital sampling present in such a drive. Current regulator commonly operate in a two-phase reference frame, requiring forward and reverse coordinate transformations between the physical current values and the two-phase reference frame variables. The present invention provides an improved compensation in the forward transformation by determining the phase lag between the commanded voltage reference and the output voltage reference and by further compensating the forward transformation for errors introduced due to sampling the current either at different sampling instances than the rotor position or at multiple sampling instances during a carrier period. Additionally, compensation during the reverse transformation is provided to compensate for errors introduced due to sampling the current and rotor position.