PWM Voltage Reference Vector Distortion Avoidance

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Solution Overview

Problem

Existing PWM methods for controlling AC motors using voltage source inverters are susceptible to voltage distortion due to inverter lockout time and minimum pulse width constraints, leading to unachievable regions known as distortion regions, which result in increased switching losses.

Innovation Solution

A method and system that modify the PWM signal by updating the voltage reference vector every half switching period to avoid distortion regions, using a controller to determine the sector and region of the voltage reference vector and generate compensated voltage reference vectors to minimize switching losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional PWM methods are used with voltage source inverters, then the motor can be controlled, but voltage distortion occurs due to inverter lockout time and minimum pulse width constraints creating distortion regions

Engineering Contradiction:
Improvevoltage qualityVSAvoidcontrol range
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The controller preliminarily identifies whether the voltage reference vector falls within a distortion region before generating PWM signals. By detecting the position of the voltage reference vector in advance and comparing it against predefined distortion region boundaries (determined by minimum pulse width and lockout time constraints), the system can proactively adjust control parameters or switch strategies to avoid operating in distortion regions, thereby preventing voltage distortion before it occurs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts the PWM control strategy based on the real-time position of the voltage reference vector. When the vector is detected to be within a distortion region, the controller dynamically modifies the PWM generation approach, such as adjusting switching patterns or transitioning to alternative control methods, to eliminate the distortion region and ensure reliable voltage output across the full operating range.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If the voltage reference vector falls in distortion regions, then PWM control is simplified, but switching losses increase due to unachievable pulse widths

Engineering Contradiction:
Improvecontrol algorithmVSAvoidswitching losses
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The controller continuously monitors the position of the voltage reference vector and provides feedback to the PWM generation module. When the feedback indicates that the voltage reference vector is within a distortion region, the system automatically triggers compensation actions or alternative control strategies. This closed-loop feedback mechanism ensures that distortion regions are detected and avoided in real-time, minimizing switching losses while maintaining control simplicity through automated decision-making.

Inventive Principle:
Principle #23Feedback

3Reliability

If minimum pulse width constraints are enforced, then inverter switching is protected, but distortion regions are created that reduce voltage utilization

Engineering Contradiction:
Improveinverter protectionVSAvoidvoltage utilization
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The controller segments the voltage space into distinct regions: distortion regions (where minimum pulse width and lockout time constraints create unachievable pulse widths) and non-distortion regions (where conventional PWM operates effectively). By identifying and avoiding distortion regions through voltage reference vector position detection, the system maintains inverter protection while maximizing voltage utilization in the non-distortion regions, thereby resolving the contradiction between protection and energy efficiency.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10164562B2Method and system for pulse width modulation
Publication Date: 2018.12.25 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US10164562B2 patent drawing
  • US10164562B2 patent drawing
  • US10164562B2 patent drawing

AI summary

A method of controlling an alternating current (AC) motor includes following steps: (a) providing a voltage to the AC motor, wherein the voltage is a pulse-width modulation (PWM) signal, which is represented by a voltage reference vector; (b) determining that the voltage reference vector is in a distortion region; and (c) in response to determining that the voltage reference vector is in the distortion region, modifying, via a controller, the PWM signal by updating the voltage reference vector every half switching period to avoid the distortion region.