PWM Gate Control for Switching Components With Reduced Oscillation

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Solution Overview

Problem

Existing methods for controlling inductive electrical loads like brushless DC motors using pulse-width-modulation (PWM) signals often result in parasitic oscillations, which negatively affect electromagnetic compatibility and increase switching losses, delays, and manufacturing costs.

Innovation Solution

A method and device that modify the control signal by adjusting it to multiple predefined values within each PWM clock period based on detected oscillation amplitudes, shifting switchover instants to limit oscillations, using closed-loop control circuits to counteract oscillations and prevent switching disruptions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If external capacitors, gate resistors, or suppressor circuits are used to reduce parasitic oscillations, then electromagnetic compatibility is improved, but switching times are lengthened and switching losses increase

Engineering Contradiction:
Improveparasitic oscillationsVSAvoidswitching times
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The patent employs feedback by detecting the actual oscillation amplitude of the output signal during each PWM clock period and using this information to dynamically adjust the control signal. The oscillation detector monitors the output signal, and the control unit modifies the control signal's amplitude or timing based on the detected oscillation characteristics, creating a closed-loop system that actively suppresses parasitic oscillations without the need for external passive components.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the parameters of the control signal dynamically by adjusting its amplitude or timing based on detected oscillation conditions. Instead of using fixed external components, the control signal's characteristics are modified in real-time according to the oscillation state, allowing optimization of both oscillation suppression and switching performance without compromising switching speed.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If external capacitors, gate resistors, or suppressor circuits are used to reduce parasitic oscillations, then electromagnetic compatibility is improved, but manufacturing costs increase

Engineering Contradiction:
Improveparasitic oscillationsVSAvoidmanufacturing costs
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent employs feedback by detecting the actual oscillation amplitude of the output signal during each PWM clock period and using this information to dynamically adjust the control signal. The oscillation detector monitors the output signal, and the control unit modifies the control signal's amplitude or timing based on the detected oscillation characteristics, creating a closed-loop system that actively suppresses parasitic oscillations without the need for external passive components.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-service by using its own control signal and output signal to detect and suppress oscillations. The control device monitors its own operation through the oscillation detector and automatically adjusts the control signal to maintain optimal performance, eliminating the need for additional external suppression components and reducing manufacturing complexity.

Inventive Principle:
Principle #25Self-service

3Speed

If high-speed electronic components are used to adapt output current or voltage to gate-source or drain-source voltages, then switching performance is improved, but costs increase

Engineering Contradiction:
Improveswitching speedVSAvoidcosts
Core Design Contradiction:
SpeedVSEase of manufacture

Solution Approach 1:

The patent applies dynamics by making the control signal adaptable and variable rather than fixed. The control signal's amplitude or timing is dynamically adjusted based on real-time oscillation detection, allowing the system to optimize switching performance for different operating conditions without requiring expensive high-speed components. This dynamic adaptation enables cost-effective achievement of high switching performance.

Inventive Principle:
Principle #15Dynamics

4Object-affected harmful factors

If gate resistors are used to reduce rates of change of gate current and voltage, then parasitic oscillations are reduced, but switching delays increase

Engineering Contradiction:
Improveparasitic oscillationsVSAvoidswitching delays
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The patent changes the parameters of the control signal dynamically by adjusting its amplitude or timing based on detected oscillation conditions. Instead of using fixed external components, the control signal's characteristics are modified in real-time according to the oscillation state, allowing optimization of both oscillation suppression and switching performance without compromising switching speed.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11929742B2Method and device for switching an electronic component on or off
Publication Date: 2024.03.12 VITESCO TECH GERMANY GMBH
  • US11929742B2 patent drawing
  • US11929742B2 patent drawing
  • US11929742B2 patent drawing

AI summary

An electronic component is switched under the control of a pulse-width modulation signal. The electronic component outputs an output signal that is controlled by a control signal. The switching on or off is initiated within a pulse-width modulation cycle period at a level change time by a change of the pulse-width modulation signal. The control signal is set within each PWM cycle period to a first control value between the level change time and a first switching time, to a second control value between the first switching time and a second switching time, and to a third control value from the second switching time until a final gate-voltage value is reached on the gate of the electronic component. Each switching time of a PWM period is determined in dependence on an amplitude value determined during a preceding PWM cycle period, to limit amplitudes of the oscillation of the output signal.