PWM Inverter Current Control Using Predictive Switching Times

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Solution Overview

Problem

Current methods for controlling pulse width modulated power converters in electrical machines face challenges in achieving efficient and precise current control, particularly due to sensitivity to changes in engine parameters, which affects accuracy and stability.

Innovation Solution

A method that involves detecting actual current values at discrete sampling times and calculating predictive and updated sets of switching times for each phase, allowing for dynamic control by switching between predictive and recalculated sets based on current and nominal values, minimizing delay and preventing inconsistencies in voltage output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If predictive current control is used to compensate delay and increase bandwidth, then control response speed is improved, but sensitivity to engine parameter changes increases affecting accuracy and stability

Engineering Contradiction:
Improvecontrol response speedVSAvoidcontrol accuracy and stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent applies preliminary action by calculating a first set of switching times in advance for a subsequent interval based on current actual and predicted values. This allows the control system to have switching times ready before the next interval begins, compensating for computational delays while maintaining stability through validation checks.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback by validating the first set of switching times against a second set calculated with updated current values. This feedback mechanism ensures that predicted values remain accurate and stable by comparing them with actual measured values, preventing divergence due to parameter changes.

Inventive Principle:
Principle #23Feedback

2Productivity

If switching times are calculated for subsequent intervals in advance, then control bandwidth is increased, but inconsistencies in voltage output may occur

Engineering Contradiction:
Improvecontrol bandwidthVSAvoidvoltage output consistency
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The system calculates switching times for subsequent intervals in advance to increase control bandwidth and reduce delays. This preliminary calculation allows the control system to operate at higher frequencies without sacrificing accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses feedback validation to prevent inconsistencies by comparing the first set of switching times (calculated in advance) with a second set (calculated with updated values). If they differ significantly, the system adjusts to maintain voltage output consistency.

Inventive Principle:
Principle #23Feedback

Solution Approach 3:

The system dynamically adjusts between using predicted switching times and recalculated switching times based on actual measurements. This dynamic approach allows the control bandwidth to be increased while maintaining stability by adapting to real-time conditions.

Inventive Principle:
Principle #15Dynamics

3Ease of manufacture

If discrete sampling is used to measure actual current, then measurement simplicity is maintained, but control delay increases

Engineering Contradiction:
Improvemeasurement simplicityVSAvoidcontrol delay
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The patent applies preliminary action by calculating switching times in advance for subsequent intervals based on current sampling data. This eliminates the delay caused by waiting for the next sampling point, as the control values are already computed and ready.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically uses predicted current values between sampling points to generate control signals. This maintains the simplicity of discrete sampling while reducing control delay by interpolating and predicting values rather than waiting for the next measurement.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10700628B2Current control of a pulse width modulated power converter
Publication Date: 2020.06.30 WAGO VERW GMBH
  • US10700628B2 patent drawing
  • US10700628B2 patent drawing
  • US10700628B2 patent drawing

AI summary

The present invention relates to a method for the current control of a pulse width modulated power converter for an electric machine, in particular a pulse width modulated inverter connected to the electric machine. The machine and the inverter thereby comprise a plurality of phases, and the current control is carried out by means of a control loop comprising a modulator for the calculation of switching times for a pulse generator for producing a pulse width modulated control voltage for each phase. Furthermore, the present invention relates to a corresponding device for current control of an inverter connected to an electric machine.