PWM LED Driver Circuit With Non-Zero OFF-State Voltage

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Solution Overview

Problem

Constant-voltage systems for LED lighting face issues with reverse voltage phenomena due to capacitive currents from AC mains and PWM modulation, leading to potential electrical overstress and deterioration of low-power LEDs, which existing solutions like shunt diodes or integrated ESD diodes increase production costs.

Innovation Solution

Reducing the amplitude of the PWM signal swing and using a dual voltage generator setup to maintain a non-zero voltage during the OFF time, allowing the PWM signal to swing between a high and a low value, with the low value set below the LED's turn-off threshold, thereby reducing reverse voltage and preventing negative voltage on LEDs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If shunt diodes or integrated ESD diodes are used to protect LEDs from reverse voltage, then LED reliability is improved, but manufacturing cost increases

Engineering Contradiction:
ImproveLED protection from reverse voltageVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The harmful capacitive current path is extracted and redirected through a dedicated protection circuit connected to a second voltage generator, separating the protection function from individual LED components. This eliminates the need for shunt diodes on each LED while providing systematic protection against reverse voltage.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

A second voltage generator acts as an intermediary component that provides a reference voltage during PWM OFF time, preventing negative voltage swings that would otherwise directly affect the LEDs. This mediator component protects LEDs without requiring expensive per-LED protection devices.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If PWM signal amplitude is reduced to prevent reverse voltage, then LED reliability is improved, but dimming range is reduced

Engineering Contradiction:
ImproveLED protection from reverse voltageVSAvoiddimming range
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system changes the voltage reference parameter by introducing a second voltage generator that sets the OFF-time voltage level. This allows the PWM signal to swing between high and non-zero low values, maintaining positive voltage throughout the cycle while preserving full dimming control through duty cycle adjustment.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The protection mechanism dynamically adapts to different dimming levels by maintaining the voltage swing within positive bounds. The second voltage generator dynamically adjusts the reference level based on PWM timing, allowing full adaptability across the dimming range without compromising LED protection.

Inventive Principle:
Principle #15Dynamics

3Reliability

If a dual voltage generator setup is used to maintain non-zero voltage during OFF time, then reverse voltage is prevented, but device complexity increases

Engineering Contradiction:
Improveprevention of negative voltage on LEDsVSAvoidnumber of voltage generators
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The second voltage generator serves multiple functions simultaneously: it provides a reference voltage during PWM OFF time, establishes the low-level voltage swing, prevents negative voltage on LEDs, and sets the baseline for capacitive current redirection. This multi-functionality justifies the additional component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The second voltage generator creates an equipotential reference that prevents voltage from dropping below a safe threshold during PWM OFF time. By maintaining the low-level voltage at a non-zero value, it ensures that the voltage across LEDs remains positive throughout the entire PWM cycle, simplifying the protection mechanism.

Inventive Principle:
Principle #12Equipotentiality

Data Source

PatentEP4055995B1Signal generator and circuit for driving an electrical load
Publication Date: 2024.01.31 INVENTRONICS GMBH
  • EP4055995B1 patent drawingFigure 1~2b
  • EP4055995B1 patent drawingFigure 3~4
  • EP4055995B1 patent drawingFigure 5~6

AI summary

A method for driving a unidirectional current through an electrical load, such as one or more LED modules by applying thereto a PWM-modulated signal (Vpwm) that swings between a high value (Von) and a low value (Voff) envisages choosing said high value (Von) and said low value (Voff) as nonzero values having a same sign.