PWM Loop Load-Impedance Detection for Short-Circuit Protection

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Solution Overview

Problem

Existing methods for detecting short circuits in circuits require extra analog circuitry and precise timing measurements, making them inaccurate and difficult to implement in multirail systems.

Innovation Solution

A system utilizing digital-to-analog converters (DACs) and digital computation to estimate on-resistance (Ron) and off-resistance (Roff) of drivers, allowing for rapid and accurate detection of short circuits without additional circuitry, using closed-loop and open-loop modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If extra analog circuitry is used for short circuit detection, then detection capability is improved, but device complexity increases

Engineering Contradiction:
Improveshort circuit detection capabilityVSAvoidcircuitry complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system uses its existing PWM control signals and digital processing capabilities to perform short circuit detection, rather than adding separate detection circuitry. The controller leverages the PWM loop's inherent components (DACs, loop filter, driver) to measure resistance values and detect faults, making the system self-sufficient for detection functions.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The existing PWM control components are made multi-functional by using them for both their primary control function and for short circuit detection. The DACs, loop filter, and driver are utilized to generate test signals and measure resistance, allowing the same hardware to serve dual purposes without additional dedicated detection circuitry.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If precise timing measurements are used for short circuit detection, then measurement precision is improved, but device complexity and difficulty of implementation increase

Engineering Contradiction:
Improveshort circuit detection accuracyVSAvoidtiming measurement complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system replaces complex timing measurement mechanisms with simpler voltage-based resistance measurements. Instead of precisely measuring time intervals, the controller measures voltage levels across the load during PWM cycles and calculates resistance values, substituting a simpler electrical measurement approach for complex temporal measurements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The detection method changes from measuring time parameters to measuring voltage and resistance parameters. By monitoring voltage levels during PWM operation and calculating derived resistance values, the system achieves accurate fault detection through parameter transformation rather than direct timing measurements.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If additional circuitry is added for multirail system detection, then detection coverage is improved, but ease of manufacture deteriorates

Engineering Contradiction:
Improvemultirail detection coverageVSAvoidmanufacturing simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The multirail system is divided into independent detection channels, with each rail's short circuit detection handled separately through its own PWM control loop. The controller independently calculates resistance values for each rail, allowing modular detection that covers all rails without requiring a complex centralized detection circuit.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each rail in the multirail system uses its own PWM control signals and existing components to perform self-detection. The system leverages the already-present control infrastructure for each rail to simultaneously perform both control and detection functions across all rails, eliminating the need for additional shared detection circuitry.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20250277875A1Shorted load detection using PWM loop
Publication Date: 2025.09.04 SKYWORKS SOLUTIONS INC
  • US20250277875A1 patent drawing
  • US20250277875A1 patent drawing
  • US20250277875A1 patent drawing

AI summary

A system for detecting short circuits including a driver having a first output and a second output, the driver configured to provide a first voltage to the first output and a second voltage to the second output; a loop filter coupled to the first rail at a first connection and to the second rail at a second connection; a first digital-to-analog converter (DAC) having a first DAC output coupled to the first connection and configured to provide a first DAC current to the first connection, and a second DAC output coupled to the second connection and configured to provide a second DAC current to the second connection; an assist DAC having a first assist output coupled to the loop filter and configured to provide a first assist current and having a second assist output coupled to the loop filter and configured to provide a second assist current; and a controller.