PWM Multiplexing Circuit for Resource-Limited Multi-Axis Drives

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Solution Overview

Problem

Current multi-axis drive control solutions face challenges due to limited PWM resources in microprocessors, leading to increased hardware and software workload, and inadequate system robustness, especially for multi-axis PWM complementary inputs.

Innovation Solution

A multi-axis drive control circuit utilizing a drive axis selection circuit and PWM signal multiplexing circuit to enable multi-axis control without linking phases, incorporating signal gating sub-circuits and low-side gate drive protection to manage PWM signals and prevent damage from reverse flyback current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple microcontrollers are used to control multi-axis electric motor drive, then multi-axis control capability is improved, but hardware cost and system complexity increase

Engineering Contradiction:
Improvemulti-axis control capabilityVSAvoidhardware cost
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges multiple PWM control functions into a single microcontroller by implementing a PWM signal multiplexing circuit that can dynamically allocate PWM resources to different drive axes. This consolidation eliminates the need for multiple separate microcontrollers while maintaining multi-axis control capability, thereby reducing hardware cost and system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent creates a universal PWM control system where a single microcontroller can control multiple drive axes through the PWM signal multiplexing circuit. The circuit allows the same PWM resource to be dynamically assigned to different axes based on selection signals, making the system multi-functional without requiring dedicated hardware for each axis.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If on-chip multiple PWM output signals are used for multi-axis control, then hardware cost is reduced, but software design workload increases and system robustness decreases

Engineering Contradiction:
Improvehardware costVSAvoidsoftware design workload
Core Design Contradiction:
Device complexityVSEase of manufacture

Solution Approach 1:

The patent introduces a PWM signal multiplexing circuit as an intermediary between the microcontroller and the drive axes. This circuit handles the complex signal routing and axis selection automatically, eliminating the need for complex software design to manage PWM resource allocation. The intermediary circuit performs the multiplexing function in hardware, reducing software workload while maintaining system robustness.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If PWM resources are shared across multiple axes, then hardware resources are utilized efficiently, but signal transmission delay and control precision may worsen

Engineering Contradiction:
Improvehardware resource utilizationVSAvoidsignal transmission delay
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The patent segments the PWM control signals into separate paths for different drive axes using the PWM signal multiplexing circuit. Each axis has its dedicated signal path that can be activated independently through selection signals. This segmentation ensures that when one axis is active, its PWM signals are transmitted without interference or delay from other axes, maintaining control precision while allowing efficient resource sharing when multiple axes are inactive.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250226816A1Multi-Axis Drive Control Circuit
Publication Date: 2025.07.10 SIEMENS HEALTHINEERS AG
  • US20250226816A1 patent drawing
  • US20250226816A1 patent drawing

AI summary

The present application is directed to a multi-axis drive control circuit. For multiple drive axes with no need for linkage of each phase, the multi-axis drive control circuit respectively comprises: a drive axis selection circuit unit, which is used for outputting a selection signal that enables a target drive axis; and a PWM signal multiplexing circuit unit, which is used according to the selection signal for causing a PWM signal output path of the target drive axis to be on, and causing PWM signal output paths of drive axes other than the target drive axis to be off. The technical solutions may achieve multi-axis drive control in a situation where microprocessor resources are limited.