PWM Signal Synthesis Circuit for Multi-Motor Control

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Solution Overview

Problem

Existing systems require multiple integrated circuits to generate the necessary 18 PWM signals to control three three-phase motors, which increases complexity and cost.

Innovation Solution

An integrated circuit (IC) with a PWM synthesis circuit that generates an additional pair of PWM signals from one of the module's output PWM signals, reducing the number of required PWM modules and ICs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple integrated circuits are used to generate 18 PWM signals for three three-phase motors, then the control capability is sufficient, but the system complexity and cost increase

Engineering Contradiction:
Improvecontrol capabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges the functionality of multiple PWM signal generators into a single integrated circuit. The IC contains a PWM generator that produces a first PWM signal, which is then fed into synthesis circuits that generate additional PWM signals. This consolidation reduces the number of separate ICs needed while maintaining the capability to control three three-phase motors requiring 18 PWM signals total.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated circuit is designed with multi-functionality to perform both PWM signal generation and PWM signal synthesis. The same IC can generate primary PWM signals and also synthesize additional PWM signals from these primary signals, making it a universal controller capable of handling multiple motors without requiring separate dedicated ICs for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple integrated circuits are used to generate 18 PWM signals, then the control capability is sufficient, but the cost increases

Engineering Contradiction:
Improvecontrol capabilityVSAvoidcost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

By combining multiple PWM generation functions into a single IC, the patent reduces the total number of components required in the system. This consolidation directly reduces material costs, assembly costs, and testing costs associated with multiple separate ICs, while maintaining the ability to generate all 18 required PWM signals for three three-phase motors.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20250202404A1Pulse width modulation signal synthesis for a motor controller
Publication Date: 2025.06.19 TEXAS INSTRUMENTS INC
  • US20250202404A1 patent drawing
  • US20250202404A1 patent drawing
  • US20250202404A1 patent drawing

AI summary

In response to a rising edge on an input pulse width modulation (PWM) signal, a method includes starting a first counter, resetting a second counter, and forcing a second PWM signal to a logic low level. In response to the first counter reaching a first match value, the method includes asserting a rising edge on a first PWM signal. In response to a falling edge on the input PWM signal, the method further includes causing a falling edge of the first PWM signal, resetting the first counter, and starting the second counter. In response to the second counter reaching a second match value, the method includes asserting a rising edge of the second PWM signal.