PWM Control Signal Segmentation for Voltage Accuracy

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional power systems face challenges in accurately adjusting output voltage due to the minimum pulse-width limitation, leading to output energy distortion and potential damage from surge voltages caused by reverse recovery currents in parasitic diodes.

Innovation Solution

A power system and pulse width modulation method that includes a control unit and pulse width modulation unit, which generates driving signals by dividing control signals into positive and negative periodic signals, clamping thresholds, and adjusting signals based on triangular waveforms to minimize distortion and meet minimum pulse-width limitations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the minimum pulse-width limitation is applied to ensure reverse recovery current becomes zero, then the reliability of the power system is improved, but the manufacturing precision of the output voltage is deteriorated

Engineering Contradiction:
ImprovereliabilityVSAvoidoutput voltage accuracy
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The pulse width modulation unit performs preliminary actions by dividing the control signal into positive and negative periodic signals before the minimum pulse-width limitation period, and pre-calculates the required pulse width adjustments. This allows the system to prepare compensation values in advance, ensuring that when the minimum pulse-width limitation is applied, the output voltage can still be accurately controlled without distortion.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the parameter of pulse width dynamically by adjusting it according to the control signal and the minimum pulse-width limitation requirements. The pulse width modulation unit modifies the pulse width parameters in real-time, increasing the pulse width when needed to meet the minimum limitation while maintaining output voltage accuracy, thus resolving the contradiction between reliability and manufacturing precision.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the minimum pulse-width limitation is applied to prevent surge voltage, then the object-affected harmful factors are reduced, but the loss of information in output energy is increased

Engineering Contradiction:
Improvesurge voltageVSAvoidoutput energy distortion
Core Design Contradiction:
Object-affected harmful factorsVSLoss of information

Solution Approach 1:

The pulse width modulation unit uses feedback mechanisms to monitor the control signal and adjust the pulse width accordingly. By comparing the desired output with the actual output during the minimum pulse-width limitation period, the system dynamically adjusts the pulse width to compensate for any energy distortion, thus preventing surge voltage while minimizing information loss in the output energy.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary division of the control signal into positive and negative periodic signals, allowing the pulse width modulation unit to pre-determine the appropriate pulse width adjustments before the minimum pulse-width limitation takes effect. This preliminary action ensures that the output energy maintains its intended characteristics while still preventing surge voltage.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If the control signal is divided into positive and negative periodic signals with pulse width adjustment, then the manufacturing precision of output voltage is improved, but the device complexity is increased

Engineering Contradiction:
Improveoutput voltage accuracyVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The control signal is segmented into positive and negative periodic signals, allowing independent processing and adjustment of each segment. This segmentation enables the pulse width modulation unit to apply different pulse width adjustments to different parts of the control signal, improving output voltage accuracy while managing device complexity through modular signal processing.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11611291B2Power system and pulse width modulation method therefor
Publication Date: 2023.03.21 DELTA ELECTRONICS INC(CN)
  • US11611291B2 patent drawing
  • US11611291B2 patent drawing
  • US11611291B2 patent drawing

AI summary

A power system includes a pulse width modulation device. The pulse width modulation device outputs first, second, third and fourth driving signals. The pulse width modulation device receives a control signal. The control signal is divided into a positive periodic signal and a negative periodic signal. A portion of the positive periodic signal higher than or equal to a maximum threshold voltage is clamped as the maximum threshold voltage to generate a first comparison waveform. The positive periodic signal is clamped as the reference voltage level to generate a second comparison waveform. According to the first comparison waveform, a first ramp signal is generated. According to the second comparison waveform, a first pulse width modulation signal is generated. The first, second, third and fourth driving signals are adjusted according to the first ramp signal and the first pulse width modulation signal.