PWM Carrier Spectrum Shaping for Class D Amplifier EMI Suppression

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Solution Overview

Problem

Class D amplifiers generate electromagnetic interference (EMI) that interferes with AM radio frequencies, causing jamming and violating emission compliance, and existing mitigation techniques either fail to suppress EMI effectively or compromise baseband signal integrity.

Innovation Solution

A circuit device and method that modify the PWM signal using a pulse edge control circuit and modulation sequence controller to phase-shift or chop the signal, selectively altering the output power spectrum and reducing carrier power and harmonics, thereby suppressing EMI without impacting the differential mode characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If class D amplifiers use PWM switching to achieve high power efficiency, then power efficiency is improved, but electromagnetic interference (EMI) in the AM frequency band increases

Engineering Contradiction:
Improvepower efficiencyVSAvoidelectromagnetic interference
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by modifying the PWM carrier signal parameters (frequency, phase, pulse width) through selective inversion and framing techniques. This alters the spectral distribution of the carrier signal to move energy away from the AM band while preserving the power efficiency benefits of PWM switching.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the harmful EMI effect by using the same PWM switching mechanism to generate beneficial spectral notches in the AM band. The switching that causes interference is selectively inverted and framed to create frequency notches that suppress interference while maintaining the efficiency advantages of class D operation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-affected harmful factors

If the PWM carrier frequency is adjusted to avoid AM radio frequencies, then EMI to co-resident AM radios is reduced, but EMI to non-co-resident AM radios cannot be avoided and emission compliance is not achieved

Engineering Contradiction:
Improveinterference to co-resident AM radioVSAvoidinterference to non-co-resident AM radio
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent employs periodic action through selective inversion of PWM frames at regular intervals and application of inversion patterns. This periodic modification creates a spectral shaping effect that generates notches at specific frequencies, providing broad-spectrum EMI suppression across multiple AM frequencies rather than avoiding a single frequency.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent applies dynamics by making the PWM carrier signal characteristics variable and adaptive. The selective inversion and framing techniques dynamically alter the spectral distribution of the carrier signal, creating a flexible EMI mitigation approach that can suppress interference across different frequency bands rather than using a fixed carrier frequency.

Inventive Principle:
Principle #15Dynamics

3Object-generated harmful factors

If dithering is used to suppress EMI for emission compliance, then EMI suppression is achieved, but baseband signal integrity is compromised and maximum modulation index is limited

Engineering Contradiction:
ImproveEMI suppressionVSAvoidbaseband signal integrity
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent applies segmentation by dividing the PWM signal into discrete frames and applying selective inversion to specific frames based on predetermined patterns. This segmented approach allows EMI suppression through spectral shaping without continuously dithering the signal, thereby preserving baseband signal integrity and maintaining maximum modulation index capability.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS7821440B2System and method of altering a PWM carrier power spectrum
Publication Date: 2010.10.26 SILICON LABORATORIES INC
  • US7821440B2 patent drawing
  • US7821440B2 patent drawing
  • US7821440B2 patent drawing

AI summary

In a particular embodiment, a circuit device includes an input to receive a pulse-width modulated (PWM) signal and an output to send a modulated PWM signal. The circuit device further includes a pulse edge control circuit coupled between the input and the output. The pulse edge control circuit receives the PWM signal via the input and includes a control input to receive a modulation control signal. The pulse edge control circuit is adapted to modify the PWM signal to provide the modulated PWM signal with suppressed carrier power and associated harmonics to the output based on the modulation control signal. The circuit device further includes a modulation sequence controller adapted to provide the modulation control signal via the control input. The modulation control signal selectively controls a sequence of the modification of the PWM signal to selectively alter an output power spectrum of the modulated PWM signal.