PWM Electronic Switch for Fault Current Limiting in Power Supply

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Solution Overview

Problem

Existing electronic switches in energy supply systems lack the ability to manage faults effectively, often requiring sudden disconnection to prevent overloading, which can lead to unnecessary shutdowns and potential damage, especially in AC and DC voltage networks.

Innovation Solution

An electronic switch utilizing pulse width modulation to control current flow, allowing for reduced power transmission during faults, with a semiconductor configuration that enables independent current switching and a diode/capacitor arrangement for overvoltage protection, and a current sensor for dynamic regulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If sudden disconnection is used to prevent overloading, then protection against damage is improved, but system availability deteriorates due to unnecessary shutdowns

Engineering Contradiction:
Improveprotection against damageVSAvoidsystem availability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The electronic switch dynamically adjusts its switching behavior based on real-time system conditions. Instead of fixed sudden disconnection, the system continuously monitors current and power levels, adjusting the switching state to maintain operation within safe limits while avoiding unnecessary shutdowns, thus resolving the contradiction between protection and availability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters (switching frequency, duty cycle) based on measured current and power levels. By adjusting these parameters dynamically, the system can reduce power transmission during faults without complete disconnection, maintaining system availability while preventing damage through controlled parameter modification

Inventive Principle:
Principle #35Parameter changes

2Speed

If electronic switches are used for fast switching, then switching speed is improved, but control capability during faults deteriorates due to lack of gradual power reduction

Engineering Contradiction:
Improveswitching speedVSAvoidcontrol capability during faults
Core Design Contradiction:
SpeedVSAdaptability or versatility

Solution Approach 1:

The electronic switch employs dynamic control where the switching frequency and duty cycle are continuously adjusted based on real-time measurements of current and power. This dynamic behavior enables both fast switching response and gradual power reduction during faults, resolving the contradiction between switching speed and control capability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses feedback from current sensors and power measurements to continuously adjust switching parameters. This closed-loop control enables the electronic switch to maintain fast response while adapting power transmission levels during faults, providing both speed and versatility in fault management

Inventive Principle:
Principle #23Feedback

3Device complexity

If mechanical switches are used for protection, then simplicity is improved, but switching speed deteriorates and requires current zero crossing

Engineering Contradiction:
ImprovesimplicityVSAvoidswitching speed
Core Design Contradiction:
Device complexityVSSpeed

Solution Approach 1:

The patent replaces mechanical switches with electronic switching components that can operate without mechanical movement. This substitution eliminates the need for current zero-crossing and mechanical wear, achieving both fast switching speed and simplified maintenance while maintaining protective functionality through electronic control

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP3895312B1Electronic switch with power regulation
Publication Date: 2023.03.29 SIEMENS AG
  • EP3895312B1 patent drawingFigure 1~2
  • EP3895312B1 patent drawingFigure 3~4
  • EP3895312B1 patent drawingFigure 5~6

AI summary

The invention relates to an electronic switch (1) having a semiconductor switch (2) comprising a control circuit (3). To improve the electronic switch (1), according to the invention, the control circuit (3) is designed to operate the semiconductor switch (2) by pulse-width modulation. The invention also relates to a power supply system (10) having an electronic switch (1) of this type, the electronic switch (1) isolatingly connecting a first part (21) of the power supply system (10) to a second part (22) of the power supply system (10). The invention further relates to a method for operating an electronic switch (1) of this type, or a power supply system (10) of this type, wherein the semiconductor switch (2) of the electronic switch (1) is controlled, at least intermittently, by pulse-width modulation.