Pyolysin Yield Optimization via Chelating Agent Culture

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Solution Overview

Problem

Current methods fail to effectively increase the yield of pyolysin produced by Trueperella pyogenes, a bacterium responsible for bovine metritis, which is crucial for vaccine development and treatment of the condition.

Innovation Solution

A method involving a basal medium with specific carbon sources, chelating agents like EGTA, controlled pH, temperature, and supplementation with vitamins and hemin to enhance pyolysin production, followed by purification and inactivation for vaccine development.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional culture methods are used, then T. pyogenes grows normally, but pyolysin yield remains low

Engineering Contradiction:
Improvepyolysin yieldVSAvoidculture method complexity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent applies parameter changes by modifying culture conditions including adding chelating agents (EDTA, EGTA) at specific concentrations (0.1-10 mM), controlling pH (6.0-8.0), temperature (28-32°C), and using specific carbon sources (glucose, galactose, sucrose, maltose, oligosaccharides, glycerol, lactose, dextran, dextrin, mono methyl succinate, or N-acetyl glucosamine) to maximize pyolysin production while maintaining manufacturability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies preliminary action by adding chelating agents to the medium before the exhaustion of glucose, which prepares the culture environment in advance to optimize pyolysin production during the critical growth phase, thereby increasing yield without complicating the manufacturing process

Inventive Principle:
Principle #10Preliminary action

2Reliability

If pyolysin is produced in high yield, then vaccine effectiveness improves, but production cost increases

Engineering Contradiction:
Improvevaccine effectivenessVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent optimizes production parameters including chelating agent concentration (0.1-10 mM), pH (6.0-8.0), temperature (28-32°C), and carbon source selection to achieve high pyolysin yields, thereby improving vaccine effectiveness while controlling production costs through efficient parameter optimization rather than expensive materials

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses readily available and inexpensive materials such as common chelating agents (EDTA, EGTA), standard carbon sources (glucose, galactose, sucrose, maltose, oligosaccharides, glycerol, lactose, dextran, dextrin, mono methyl succinate, or N-acetyl glucosamine), and basic buffer systems that the system itself can utilize, reducing the need for expensive additives while maintaining high pyolysin production for effective vaccines

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method significantly increases pyolysin yield and allows for the production of immunogenic compositions for effective vaccination against bovine metritis, providing a promising solution for the condition.

Implementation Method 1

adding a chelating agent to the medium prior to the exhaustion of the glucose in the medium

Methodology Applied
Scientific EffectChelation:

Data Source

PatentUS10858401B2Pyolysin methods and compositions
Publication Date: 2020.12.08 ZOETIS SERVICES LLC
  • US10858401B2 patent drawing
  • US10858401B2 patent drawing
  • US10858401B2 patent drawing

AI summary

Methods for improved cultivation media and culture conditions for Trueperella pyogenes are disclosed herein. Also disclosed are improved methods for the isolation and purification of pyolysin from Trueperella pyogenes.