Pyramidal Nanorod LED Structure for Stable Display Color

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Solution Overview

Problem

Existing display apparatuses face challenges in reducing manufacturing costs and improving color reproducibility due to the use of LEDs, particularly when implementing all RGB colors without a color filter, and current injection causes wavelength variations in nanorod LEDs.

Innovation Solution

The development of nanorod LEDs with a pyramidal structure, including a first-type semiconductor layer, a nitride light emitting layer, and a second-type semiconductor layer, stacked to form a nanorod with specific diameter and thickness ratios, utilizing semi-polar planes to reduce wavelength variation and enhance color reproducibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If nanorod LEDs are used to reduce manufacturing costs and eliminate color filters, then manufacturing cost is reduced and device complexity is simplified, but wavelength variation due to current injection deteriorates color reproducibility

Engineering Contradiction:
Improvemanufacturing costVSAvoidcolor reproducibility
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating a core-shell structure where the central core region and surrounding shell region have different compositions and properties. The core region contains a first nitride semiconductor layer with specific composition while the shell region contains a second nitride semiconductor layer with different composition, allowing each region to address specific issues: the core provides primary light emission while the shell compensates for wavelength shifts, thus improving color reproducibility while maintaining the nanorod LED's manufacturing advantages

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite materials by combining different nitride semiconductor materials with varying bandgaps in a core-shell configuration. The first nitride semiconductor (core) and second nitride semiconductor (shell) form a composite structure where the shell material is selected to have a smaller bandgap than the core, enabling the shell to emit light at longer wavelengths and compensate for the blue-shift caused by current injection in the core, thereby resolving the color reproducibility issue while maintaining cost-effectiveness

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If current injection is increased to enhance light emission intensity, then illumination intensity is improved, but wavelength change increases causing color reproducibility to deteriorate

Engineering Contradiction:
Improvelight emission intensityVSAvoidcolor reproducibility
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent implements a feedback mechanism through the core-shell structure where the shell region responds to wavelength shifts caused by current injection. As current increases and causes blue-shift in the core emission, the shell region's emission at longer wavelengths compensates for this shift, providing a self-regulating effect that maintains color reproducibility across varying current levels and illumination intensities

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nanorod LEDs achieve improved color reproducibility and reduced manufacturing costs by minimizing wavelength changes due to current injection, enabling high-resolution displays without the need for color filters.

Implementation Method 1

a nitride light emitting layer provided on the pyramidal structure

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS20260020384A1Nanorod LED, display apparatus including the same, and method of manufacturing the nanorod LED
Publication Date: 2026.01.15 SAMSUNG DISPLAY CO LTD
  • US20260020384A1 patent drawing
  • US20260020384A1 patent drawing
  • US20260020384A1 patent drawing

AI summary

Provided are nanorod light emitting diodes (LEDs), display apparatuses, and manufacturing methods thereof. The nanorod LED includes a first-type semiconductor layer including a body and a pyramidal structure continuously provided from the body, a nitride light emitting layer provided on the pyramidal structure, and a second-type semiconductor layer provided in the nitride light emitting layer.