Regioselective Pyrazole Synthesis via Acid-Catalyzed Cyclization

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Solution Overview

Problem

Current methods for synthesizing 1,3,4-substituted pyrazoles suffer from low regioselectivity, leading to significant formation of unwanted 1,4,5-substituted regioisomers, which increases production costs due to the need for costly separation processes and results in lower yields.

Innovation Solution

A process involving the reaction of a compound with general formula (II) and a 1,2-disubstituted hydrazine in the presence of an inorganic or organic acid, allowing for cyclization at controlled temperatures to selectively produce 1,3,4-substituted pyrazoles with high regioselectivity and yield.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional cyclization methods are used to synthesize 1,3,4-substituted pyrazoles, then the synthesis process is simple, but the regioselectivity is low resulting in significant formation of unwanted 1,4,5-substituted regioisomers

Engineering Contradiction:
ImproveregioselectivityVSAvoidprocess complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The invention changes the chemical parameters of the reaction by using specific substituted hydrazines (1,2-di-substituted hydrazines where substituents are carbonyl groups or electron-withdrawing groups) and controlling pH conditions with acids to achieve high regioselectivity. This transforms the reaction conditions to favor formation of the desired 1,3,4-substituted pyrazole isomer while suppressing formation of unwanted regioisomers.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention introduces acid as an intermediary substance that mediates the cyclization reaction. The acid catalyst facilitates the formation of the desired pyrazole regioisomer by controlling the reaction pathway, thereby improving regioselectivity without requiring complex separation devices or procedures.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If conventional cyclization methods are used, then the synthesis procedure is straightforward, but the yield of desired 1,3,4-substituted product is reduced due to formation of regioisomers

Engineering Contradiction:
ImproveyieldVSAvoidloss of desired product
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

By changing the reaction parameters to use specific substituted hydrazines and acid-catalyzed conditions, the invention maximizes the yield of the desired 1,3,4-substituted pyrazole product. The modified reaction conditions direct the cyclization to form the desired isomer preferentially, reducing loss of material to unwanted regioisomers.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional methods are used, then the synthesis process is simple, but separation of regioisomers is required which increases production costs

Engineering Contradiction:
Improveease of separationVSAvoidseparation equipment
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The invention modifies the reaction parameters to achieve high regioselectivity (>90%), which dramatically simplifies the separation process. The high selectivity of the substituted hydrazine method produces predominantly the desired isomer, eliminating the need for complex separation equipment and reducing production costs.

Inventive Principle:
Principle #35Parameter changes

4Manufacturing precision

If N-alkylation reaction is used to introduce alkyl groups, then the substitution is achieved, but the reaction is not regioselective leading to mixtures of pyrazole isomers

Engineering Contradiction:
Improveregioselectivity of N-alkylationVSAvoidproduction efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The invention performs the substitution during the cyclization step itself rather than in a separate N-alkylation step. By using 1,2-di-substituted hydrazines where the substituents are carbonyl groups or electron-withdrawing groups, the desired substitution pattern is established during the ring-forming reaction, achieving both high regioselectivity and production efficiency in a single operation.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method achieves high regioselectivity and yield, reducing production costs and simplifying the separation process, making it suitable for industrial-scale production of valuable 1,3,4-substituted pyrazoles for pharmaceutical and agrochemical applications.

Implementation Method 1

the reaction mixture obtained in step i), in an acidic environment, said acidic environment being obtained by addition of an inorganic or organic acid in step ii) or by using a compound of general formula (III) salified with an organic or inorganic acid, cyclizes at a temperature comprised in the range of from -10°C to the boiling temperature of the reaction mixture, to form a pyrazole of general formula (I)

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentEP3087058B1Process for the regioselective synthesis of pyrazoles
Publication Date: 2017.09.06 ISAGRO SPA
  • EP3087058B1 patent drawing
  • EP3087058B1 patent drawing
  • EP3087058B1 patent drawing

AI summary

A process is described for the synthesis of pyrazoles having general formula (I) which comprises the steps of mixing a compound having general formula (II) and a 1,2-disubstituted hydrazine having general formula (III) to form a reaction intermediate having general formula (IV) and the reaction mixture obtained in step i), in an acid environment, cyclizes to form a pyrazole having general formula (I), according to reaction scheme 1 Scheme 1.