5-Bromo-2-(3-chloro-pyridin-2-yl)-2H-pyrazole-3-carboxylic Acid Synthesis

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Solution Overview

Problem

Conventional methods for producing 5-Bromo-2-(3-chloro-pyridin-2-yl)-2H-pyrazole-3-carboxylic acid face challenges such as low yield, high cost, environmental hazards, and complex operation processes.

Innovation Solution

A novel method involving the formation of a mixture comprising specific compounds and reagents, including inorganic bases and solvents, to synthesize the compound with improved yield and reduced waste, eliminating the need for mixed solvent separations and simplifying the process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional methods are used for producing 5-Bromo-2-(3-chloro-pyridin-2-yl)-2H-pyrazole-3-carboxylic acid, then the process can be implemented with existing technology, but the overall yield is low and the process is complex

Engineering Contradiction:
Improveoverall yieldVSAvoidprocess complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The synthesis process is divided into distinct sequential steps: Step 1 forms the pyrazole core structure, Step 2 introduces the bromine substituent, and Step 3 generates the carboxylic acid functionality. Each step uses specific reagents and conditions optimized for that transformation, allowing independent optimization and simplifying process control while achieving 50% overall yield

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent optimizes reaction parameters including temperature ranges (e.g., -78°C to 0°C for bromination), solvent selections (THF, toluene, DMF), and base choices (LDA, NaOH, K2CO3) for each synthesis step. These parameter changes maximize reaction efficiency and yield while maintaining operational simplicity

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If conventional synthesis methods are used, then existing reagents and equipment can be employed, but environmental hazards increase and waste is generated

Engineering Contradiction:
Improveenvironmental hazardsVSAvoidwaste
Core Design Contradiction:
Object-affected harmful factorsVSLoss of substance

Solution Approach 1:

The patent employs selective bromination and carboxylation reactions that generate minimal hazardous waste. The use of stoichiometric amounts of reagents like NBS (N-bromosuccinimide) and controlled CO2 introduction converts potentially harmful reactions into beneficial transformations with high atom efficiency and reduced environmental impact

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The synthesis employs inert solvents and controlled atmospheric conditions to prevent unwanted side reactions and minimize hazardous byproducts. The use of anhydrous conditions and inert gas protection during sensitive steps reduces formation of harmful impurities and simplifies waste treatment

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Ease of manufacture

If conventional methods are used, then the process can be operated with standard equipment, but the cost is high and specialized equipment is required

Engineering Contradiction:
Improvemanufacturing costVSAvoidspecialized equipment
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent employs reagents and equipment that can be used across multiple synthesis steps and other pharmaceutical manufacturing processes. Standard laboratory equipment such as round-bottom flasks, condensers, and filtration apparatus are sufficient, eliminating the need for specialized equipment while maintaining manufacturing efficiency and reducing costs

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Ease of operation

If conventional synthesis procedures are used, then the process can be implemented with existing protocols, but operation complexity increases and hazards are reduced

Engineering Contradiction:
Improveoperation complexityVSAvoidprocess safety
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent performs preliminary optimization of reaction conditions including temperature control, reagent addition rates, and solvent selection before scale-up. Safety assessments and procedural standardization are conducted in advance, allowing straightforward implementation with standard equipment while maintaining high process safety and reliability

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method achieves a higher overall yield of 50% with commercially available reagents, reducing costs and process hazards while simplifying operations.

Implementation Method 1

forming a mixture comprising a) a compound of Formula VIII... cc) an inorganic base; and iia) reacting the mixture

Methodology Applied
Scientific EffectDeprotonation:

Implementation Method 2

mixing a compound of Formula II with a compound of Formula IV in a solvent in the presence of an inorganic base... to form a compound of Formula III

Methodology Applied
Scientific EffectNucleophilic substitution:

Implementation Method 3

forming a mixture comprising A) a compound of Formula V... B) a metal hydroxide; and II) reacting the mixture

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Data Source

PatentEP3976590B1Methods for the preparation of 5-bromo-2-(3-chloro-pyridin-2-yl)-2h-pyrazole-3-carboxylic acid
Publication Date: 2023.04.12 FMC CORP
  • EP3976590B1 patent drawing
  • EP3976590B1 patent drawing
  • EP3976590B1 patent drawing

AI summary

Described herein are novel methods of synthesizing 5-Bromo-2-(3-chloro-pyridin-2-yl)- 2H-pyrazole-3-carboxylic acid from pyrazole or pyrazole derivatives. Also described herein are novel reaction intermediates.