Cross-linked Pyrazolium Triptycene Membranes for Alkaline Fuel Cells

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current anion exchange membrane fuel cells face challenges with membrane stability, water uptake, and conductivity due to high humidity and alkaline environments, which affect performance and longevity.

Innovation Solution

Development of cross-linked pyrazolium and triptycene-based membranes that form ionic highways for enhanced hydroxide conductivity and stability, with specific designs achieving low water uptake and high ion exchange capacity without compromising mechanical stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If cross-linking is increased to prevent swelling and improve stability, then membrane stability improves, but ion exchange capacity decreases

Engineering Contradiction:
Improvemembrane stabilityVSAvoidion exchange capacity
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The patent applies local quality by creating distinct regions within the polymer structure: cross-linked regions provide structural stability and prevent swelling, while non-cross-linked regions maintain high ion exchange capacity. This is achieved through controlled partial cross-linking where only specific portions of the polymer chains are cross-linked, allowing different areas to fulfill different functions simultaneously.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite materials by combining cross-linked and non-cross-linked polymer phases within a single membrane structure. This composite approach allows the membrane to exhibit both the stability of cross-linked networks and the high ion exchange capacity of non-cross-linked regions, resolving the contradiction between these two properties.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If ion exchange capacity is increased to achieve higher conductivity, then conductivity improves, but water uptake and polymer swelling increase

Engineering Contradiction:
Improveion exchange capacityVSAvoidwater uptake
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The patent uses local quality by concentrating high ion exchange capacity in specific non-cross-linked regions while maintaining overall structural integrity through cross-linked areas. This spatial differentiation allows the membrane to achieve high conductivity without uniform swelling throughout the entire structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent applies parameter changes by carefully controlling the degree of cross-linking and the distribution of ionic groups within the polymer structure. By adjusting these parameters, the membrane achieves optimal balance between water uptake and ion exchange capacity, preventing excessive swelling while maintaining high conductivity.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If cross-linking is increased to prevent swelling, then swelling resistance improves, but ion transport pathways are reduced

Engineering Contradiction:
Improveswelling resistanceVSAvoidion transport
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The patent applies segmentation by dividing the membrane into distinct cross-linked and non-cross-linked segments. The non-cross-linked segments provide open ion transport pathways necessary for high productivity, while the cross-linked segments provide swelling resistance. This segmentation allows both functions to coexist without compromising either.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses composite materials by creating a heterogeneous structure with cross-linked phases providing mechanical stability and swelling resistance, and non-cross-linked phases providing continuous ion transport pathways. This composite structure resolves the contradiction between swelling resistance and ion transport efficiency.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The membranes demonstrate improved conductivity, stability, and reduced water uptake, maintaining over 75% initial conductivity after 30 days in alkaline conditions and achieving peak power densities of 0.73 W/cm² in fuel cell tests, showcasing effective water management and long-term durability.

Implementation Method 1

a crosslinker that at least partially crosslinks the cationic polymer

Methodology Applied
Scientific EffectCross-linking: Chemical Bonding

Implementation Method 2

an anion configured to move within the cationic polymer

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Data Source

PatentUS11658322B2Membranes and anion conductive polymers
Publication Date: 2023.05.23 MASSACHUSETTS INST OF TECH
  • US11658322B2 patent drawing
  • US11658322B2 patent drawing
  • US11658322B2 patent drawing

AI summary

A major challenge in the development of anion exchange membranes for fuel cells is the design and synthesis of highly stable (chemically and mechanically) and conducting membranes. Membranes that can endure highly alkaline environments while rapidly transporting hydroxides are desired. A design for using cross-linked polymer membranes is disclosed to produce ionic highways along charge delocalized pyrazolium and homoconjugated triptycenes. The ionic highway membranes show improved performance in key parameters. Specifically, a conductivity of 111.6 mS cm−1 at 80° C. was obtained with a low 7.9% water uptake and 0.91 mmol g−1 ion exchange capacity. In contrast to existing materials, these systems have higher conductivities at reduced hydration and ionic exchange capacities, emphasizing the role of the highway. The membranes retain more than 75% of initial conductivity after 30 days of alkaline stability test. This effective water management through ionic highways is confirmed by density functional theory and Monte Carlo studies. A single cell with platinum group metal catalysts at 80° C. showed a high peak density of 0.73 W cm−2 (0.45 W cm−2 from silver-based cathode) and stable performance during 400 h tests.