Pyrochlore Electrocatalysts for Acidic Oxygen Evolution

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Solution Overview

Problem

The high cost of precious metals used in existing catalysts for the acidic oxygen evolution reaction (OER) has hindered the widespread commercialization of proton exchange membrane water electrolysis (PEMWE) systems for hydrogen production.

Innovation Solution

Development of pyrochlore compounds with compositions such as RE2(Ru)2xM2-2xO7, RE2(Ir)2xM2-2xO7, or RE2(Ir,Ru)2xM2-2xO7, where RE is a rare earth element and M is an alkali metal, alkaline earth metal, transition metal, post-transition metal, Ge, or Sb, as electrocatalysts to catalyze the OER in acidic conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If precious metals are used in catalysts for acidic OER, then catalytic activity is improved, but cost increases

Engineering Contradiction:
Improvecatalytic activityVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the chemical composition parameters by incorporating multiple metal elements (Ru, Ir, Pt, Pd, Rh, Os, Ir, Re, W, Mo, V, Nb, Ta) in varying ratios within a pyrochlore structure. By adjusting the stoichiometric ratios and oxidation states of these metals, the catalyst achieves high OER activity while reducing dependence on single precious metals, thereby lowering cost while maintaining performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by creating a pyrochlore structure containing multiple metal elements combined with carbon materials. This composite approach allows the catalyst to leverage the synergistic effects of different metals (e.g., Ru for high activity, Ir for stability, Pt for conductivity) while distributing the precious metal content across multiple elements, reducing overall cost while maintaining or enhancing catalytic activity

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of these pyrochlore compounds as electrocatalysts reduces the reliance on expensive precious metals, enhancing the economic viability of PEMWE systems while maintaining effective hydrogen production capabilities.

Implementation Method 1

electrocatalysts for catalyzing the OER includes a pyrochlore compound

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

proton exchange membrane water electrolysis (PEMWE) systems for the production of hydrogen

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS20250034730A1Electrocatalysts for the oxygen evolution reaction in acid conditions
Publication Date: 2025.01.30 TOYOTA MOTOR ENG & MFG NORTH AMERICA INC
  • US20250034730A1 patent drawing
  • US20250034730A1 patent drawing
  • US20250034730A1 patent drawing

AI summary

An electrocatalyst for the production of hydrogen from water includes a pyrochlore compound with a composition or chemical formula of RE2(Ru)2xM2-2xO7, RE2(Ir)2xM2-2xO7or RE2(Ir,Ru)2xM2-2xO7, where RE is a rare earth element, M is an alkali metal, alkaline carth metal, transition metal, post-transition metal, Ge, or Sb, and x is less than 1.0 and greater than 0.0.