Pyrochlore Light-Emitting Ceramic Bi Doping Quantum Yield

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Solution Overview

Problem

Current light-emitting ceramics have limitations in achieving high quantum efficiency of emission, which is essential for efficient light emission when excited by light sources.

Innovation Solution

A light-emitting ceramic is developed by heat-treating a ceramic with a pyrochlore-type compound, where A includes elements like La, Gd, Yb, or Lu, B includes Bi and Zr, Sn, or Hf, and W is present for electrical neutrality, optimizing Bi content between 0.001 mol % to 5 mol % to enhance quantum yield and light transmittance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional light-emitting ceramics are used, then the device can emit light, but the quantum efficiency is insufficient

Engineering Contradiction:
Improvequantum efficiencyVSAvoidemission performance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the ceramic by incorporating Bi at the B site in the pyrochlore structure (formula ABOw where B includes Bi and at least one element from Zr, Sn, Hf), and controls the heat treatment conditions (reducing atmosphere, specific temperature ranges). These parameter changes result in a ceramic with high quantum yield (40% or more) while maintaining structural stability and emission reliability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite ceramic material by combining multiple elements (A site elements from La, Y, Gd, Yb, Lu; B site elements including Bi, Zr, Sn, Hf) in a specific pyrochlore structure. This composite approach allows optimization of both quantum efficiency and structural reliability, achieving superior emission performance compared to conventional single-component phosphors.

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If the ceramic thickness is increased to improve light transmittance, then more light can pass through, but the device size increases

Engineering Contradiction:
Improvelight transmittanceVSAvoidceramic thickness
Core Design Contradiction:
Illumination intensityVSLength of stationary object

Solution Approach 1:

The patent changes the optical parameters of the ceramic material itself by optimizing its composition (Bi content at B site: 0.001-5 mol %) and crystal structure through heat treatment. This improves the intrinsic light transmittance property of the material, allowing thin ceramics (1 mm thickness specified) to achieve 50% or more light transmittance in the 450-800 nm range, thus maintaining compact size while ensuring adequate light transmission.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ceramic achieves a high emission quantum yield of 40% or more and high light transmittance, enabling efficient light emission across a wide wavelength range, surpassing previous designs and allowing for the creation of high-efficiency light-emitting elements and devices.

Implementation Method 1

a light-emitting ceramic according to the present invention is formed by heat-treating, in a reducing atmosphere, a ceramic that contains, as a major component, a pyrochlore-type compound

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Implementation Method 2

a light-emitting ceramic which emits light different in a wavelength from excitation light when the excitation light enters a light-emitting element

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS10000696B2Light-emitting ceramic, light-emitting element, and light-emitting device
Publication Date: 2018.06.19 MURATA MFG CO LTD
  • US10000696B2 patent drawing
  • US10000696B2 patent drawing
  • US10000696B2 patent drawing

AI summary

A light-emitting ceramic that contains, as a major component thereof, a pyrochlore compound represented by ABOw, wherein A includes at least one element selected from the group consisting of La, Y, Gd, Yb and Lu, B includes Bi and at least one element selected from the group consisting of Zr, Sn and Hf, and W is a positive number.