Pyrogenic Carbon Soil Substrate Production via Lactic Acid Fermentation

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Solution Overview

Problem

Current methods fail to artificially create anthropogenic soil forms like Terra Preta, which are capable of long-term nutrient and water storage, limiting sustainable land use and waste management solutions.

Innovation Solution

A method involving the mixing of crushed pyrogenic carbon with organic biomass, followed by lactic acid fermentation using a starter culture, and subsequent incubation at controlled temperature and pH, creating stable humus and nutrient-rich clay-humus complexes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If ash is used as fertilizer, then soil fertility is improved in the short term, but the soil becomes unsuitable for cultivation after a short time

Engineering Contradiction:
Improvenutrient contentVSAvoidcultivation duration
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent changes the chemical form of carbon from oxidized (ash) to pyrogenic carbon (charcoal) through controlled thermal treatment. This parameter change transforms the substance from a rapidly decomposing fertilizer to a stable, long-term soil amendment that maintains fertility for decades, resolving the contradiction between immediate nutrient availability and long-term sustainability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system combining pyrogenic carbon with organic biomass and mineral components. This composite structure (Terra Preta) integrates multiple functions: pyrogenic carbon provides long-term stability and nutrient binding, organic biomass provides readily available nutrients, and minerals provide structural support and additional nutrients, achieving both immediate and long-term fertility

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If charcoal is added to soil, then water and nutrient retention is improved, but the complexity of the production process increases

Engineering Contradiction:
Improvewater and nutrient storage capacityVSAvoidproduction process complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent employs self-service mechanisms where indigenous microorganisms naturally present in the organic biomass carry out the fermentation process without requiring external inoculation or complex control systems. The system uses itself to transform the materials, significantly reducing production complexity while maintaining effectiveness

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent introduces organic biomass as an intermediary material that facilitates the transformation process. The biomass serves as both a substrate for fermentation and a source of microorganisms, acting as a mediator that simplifies the production of pyrogenic carbon-based soil amendments by providing a natural, self-contained transformation system

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If aerobic fermentation is used, then the fermentation process is simpler, but the production of stable humus and nutrient retention is reduced

Engineering Contradiction:
Improvefermentation process simplicityVSAvoidhumus stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent changes the oxygen parameter from aerobic to anaerobic conditions during fermentation. This parameter change fundamentally alters the biochemical pathways, leading to the formation of stable humus substances and clay-humus complexes that are resistant to decomposition, thereby achieving both composition stability and effective nutrient retention

Inventive Principle:
Principle #35Parameter changes

4Productivity

If natural Terra Preta areas are preserved, then long-term crop yields are improved, but the availability of land for cultivation is limited

Engineering Contradiction:
Improvecrop yieldVSAvoidcultivable land area
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The patent creates artificial copies of natural Terra Preta soils through a standardized production process. By replicating the key components (pyrogenic carbon, organic biomass, minerals) and conditions (anaerobic fermentation) of natural Terra Preta, the invention enables widespread production of high-fertility soils on any land, eliminating the limitation of requiring specific natural locations while achieving equivalent or superior productivity

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Produces a permanently fertile soil substrate that mimics natural Terra Preta, reducing the need for mineral fertilizers, enhancing soil productivity, and aiding in climate protection and waste management.

Implementation Method 1

Inoculation of the mixture by admixture of a starter culture of microorganisms for carrying out lactic acid fermentation

Methodology Applied
Scientific EffectLactic acid fermentation: Fermentation

Implementation Method 2

charcoal does not fertilize, but binds water and nutrients in the soil

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

Incubation of the mixture to carry out lactic acid fermentation at a temperature between 30 and 40°C and a pH value that is lowered into the acidic range down to pH = 4

Methodology Applied
Scientific EffectThermal control: Heating

Data Source

PatentEP2188230B2Method for the production of humus- and nutrient-rich and water-storing soils or soil substrates for sustainable land use and development systems
Publication Date: 2020.11.18 PALATERRA BETRIEBS UND BET MBH

AI summary

The present invention relates to a method for the production of stable humus- and nutrient-rich and water-storing soil substrates with properties of anthropogenic soil types (Terra Preta) in which pyrogenic carbon, organic biomass, and/or natural mineral materials are used as initial materials in a fermentation process. The soil produced or treated according to the invention leads to a sustainably high soil yield such that mineral fertilizers are no longer needed for agricultural use. Moreover, the soil is suitable for use as a soil substitute, for use as a soil supplement, for greening developments, for preventing erosion, for improving regional water supplies, for preventing floods, for preventing climate change, for reducing carbon dioxide content in the atmosphere, for waste water cleaning and treatment, for exhaust air cleaning and building air purification, for creating material flow cycles from biogenic waste and/or waste water in order to develop and utilize land use and development systems.