Contactless Power Detection via Q-Factor Measurement

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Solution Overview

Problem

Existing contactless power transmission systems face challenges in accurately detecting metal foreign substances near coils without using additional sensors, as previous methods fail to distinguish between metal chassis and foreign substances, leading to inaccurate detection.

Innovation Solution

A detecting device and method that measure the Q-factor of a resonant circuit by superimposing a measurement signal on the power transmission signal and removing it from the alternating-current signal, allowing for accurate detection of metal foreign substances without stopping power transmission and without the need for new sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a temperature sensor is used to detect metal foreign substances, then detection capability is improved, but cost increases and design restrictions are imposed

Engineering Contradiction:
Improvemetal foreign substance detection accuracyVSAvoidsensor cost and design restrictions
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses its own power transmission signals and existing circuit parameters to detect metal foreign substances, rather than requiring separate detection sensors. The control device monitors changes in power transmission efficiency, impedance, or resonant frequency that occur when metal objects are present, allowing the power transmission system to perform self-diagnosis and detection functions.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If an optical sensor is used to detect metal foreign substances, then detection capability is improved, but cost increases

Engineering Contradiction:
Improvemetal foreign substance detection accuracyVSAvoidsensor cost
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The control device performs multiple functions using the same hardware components: it controls power transmission to the receiver, monitors power consumption, and detects metal foreign substances by analyzing changes in electrical parameters during normal operation. This multi-functional approach eliminates the need for separate dedicated detection sensors.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If Q-factor measurement is performed by stopping power transmission, then measurement accuracy is improved, but productivity decreases

Engineering Contradiction:
ImproveQ-factor measurement accuracyVSAvoidpower transmission efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system performs brief, periodic measurements of power consumption or electrical parameters during normal power transmission operation. These quick snapshots of data are sufficient to detect metal foreign substances without requiring complete cessation of power transmission, thus maintaining productivity while achieving detection capability.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-accuracy detection of metal foreign substances while maintaining continuous power transmission, simplifying control flows and reducing redundant measurement times, and is applicable to both electromagnetic induction and magnetic resonance systems.

Implementation Method 1

a coil configured to be electromagnetically coupled to an external; a resonant circuit configured to include at least the coil

Methodology Applied
Scientific EffectElectromagnetic coupling: Electromagnetic Induction

Implementation Method 2

the technique called the magnetic resonance system. It has a characteristic that the resonance phenomenon is aggressively utilized and thereby even little magnetic flux is permitted as the magnetic flux shared by the power feed source and the power feed target

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 3

if a metal exists between the power transmission side and the power reception side, possibly an eddy current is generated in the metal and heat generation of the metal is caused

Methodology Applied
Scientific EffectEddy current: Eddy Currents

Data Source

PatentUS11303161B2Detecting device, power receiving device, contactless power transmission system, and detecting method
Publication Date: 2022.04.12 SONY GROUP CORP
  • US11303161B2 patent drawing
  • US11303161B2 patent drawing
  • US11303161B2 patent drawing

AI summary

Disclosed herein is a detecting device including a coil electromagnetically coupled to the external, a resonant circuit that includes at least the coil, and a detecting section that superimposes a measurement signal for measuring the Q-factor of the resonant circuit on a power transmission signal transmitted to the coil in a contactless manner and removes the power transmission signal from an alternating-current signal obtained by superimposing the measurement signal on the power transmission signal. The detecting section measures the Q-factor by using the alternating-current signal from which the power transmission signal is removed.