Display Device With Q Node Shielding for Flexible TCO Substrates

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Solution Overview

Problem

Plastic substrates in display devices are challenging to form with precise thickness and high temperature processing, leading to long formation times and difficulty in achieving flexibility, while also causing parasitic capacitance and instability in Q node potential.

Innovation Solution

Using transparent conducting oxide and oxide semiconductor layers as substrates, with a Q node shielding layer to minimize parasitic capacitance and stabilize Q node potential.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a plastic substrate is used, then flexibility is improved, but manufacturing precision and thickness control deteriorate

Engineering Contradiction:
ImproveflexibilityVSAvoidthickness control
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent changes the substrate material from plastic to transparent conducting oxide (TCO) or oxide semiconductor, fundamentally altering the material parameters to achieve both flexibility and precise thickness control. The TCO or oxide semiconductor substrate enables thickness control at the nanometer level while maintaining flexibility through thin-film deposition techniques.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite structure where TCO or oxide semiconductor serves as the substrate, combined with gate insulating layers, semiconductor layers, and electrode layers. This composite approach allows each layer to contribute specific properties, achieving overall flexibility while maintaining precise thickness control through controlled deposition of each component layer.

Inventive Principle:
Principle #40Composite materials

2Reliability

If high temperature processing is applied to plastic substrate, then material properties are improved, but manufacturing time increases

Engineering Contradiction:
Improvematerial propertiesVSAvoidformation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent eliminates high-temperature processing by replacing the plastic substrate with TCO or oxide semiconductor, which can be deposited at lower temperatures using techniques such as sputtering or atomic layer deposition. This parameter change in both substrate material and deposition temperature significantly reduces formation time while maintaining or improving material properties.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces traditional high-temperature thermal processing with physical vapor deposition or chemical vapor deposition methods. This substitution of processing mechanisms allows for precise thickness control and material property optimization without the time-consuming high-temperature curing required for plastic substrates.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of manufacture

If plastic substrate is used, then ease of manufacture is improved, but parasitic capacitance increases

Engineering Contradiction:
Improveease of manufactureVSAvoidparasitic capacitance
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent introduces a gate insulating layer as an intermediary between the TCO or oxide semiconductor substrate and the gate electrode. This intermediary layer with controlled dielectric properties minimizes parasitic capacitance while maintaining ease of manufacture through standard thin-film deposition processes. The gate insulating layer acts as a mediator that reduces harmful capacitive coupling.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the substrate material parameters from plastic to TCO or oxide semiconductor, which have different dielectric properties. This parameter change inherently reduces parasitic capacitance. Additionally, the thickness and dielectric constant of the gate insulating layer are optimized to further minimize parasitic capacitance while maintaining manufacturability.

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If plastic substrate is used, then flexibility is improved, but moisture permeability deteriorates

Engineering Contradiction:
ImproveflexibilityVSAvoidmoisture permeability
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent employs a composite structure with multiple protective layers including gate insulating layers, semiconductor layers, and encapsulation layers over the TCO or oxide semiconductor substrate. This composite approach provides excellent moisture barrier properties while maintaining the inherent flexibility of the thin-film structure. Each layer contributes to moisture protection without compromising flexibility.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the substrate material from plastic to TCO or oxide semiconductor, which have inherently lower moisture permeability. This parameter change in substrate material, combined with the addition of encapsulation layers, significantly improves moisture barrier properties while maintaining flexibility through the thin-film architecture.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12437721B2Display device
Publication Date: 2025.10.07 LG DISPLAY CO LTD
  • US12437721B2 patent drawing
  • US12437721B2 patent drawing
  • US12437721B2 patent drawing

AI summary

A display device includes a substrate which includes an active area and a non-active area and is formed of any one of transparent conducting oxide and an oxide semiconductor layer; a gate driver which is disposed in the non-active area on the substrate and includes a Q node; and a Q node shielding layer disposed between the substrate and the Q node.