Display Device With Q Node Shielding for Flexible TCO Substrates
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Solution Overview
Problem
Plastic substrates in display devices are challenging to form with precise thickness and high temperature processing, leading to long formation times and difficulty in achieving flexibility, while also causing parasitic capacitance and instability in Q node potential.
Innovation Solution
Using transparent conducting oxide and oxide semiconductor layers as substrates, with a Q node shielding layer to minimize parasitic capacitance and stabilize Q node potential.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a plastic substrate is used, then flexibility is improved, but manufacturing precision and thickness control deteriorate
Solution Approach 1:
The patent changes the substrate material from plastic to transparent conducting oxide (TCO) or oxide semiconductor, fundamentally altering the material parameters to achieve both flexibility and precise thickness control. The TCO or oxide semiconductor substrate enables thickness control at the nanometer level while maintaining flexibility through thin-film deposition techniques.
Solution Approach 2:
The patent employs a composite structure where TCO or oxide semiconductor serves as the substrate, combined with gate insulating layers, semiconductor layers, and electrode layers. This composite approach allows each layer to contribute specific properties, achieving overall flexibility while maintaining precise thickness control through controlled deposition of each component layer.
2Reliability
If high temperature processing is applied to plastic substrate, then material properties are improved, but manufacturing time increases
Solution Approach 1:
The patent eliminates high-temperature processing by replacing the plastic substrate with TCO or oxide semiconductor, which can be deposited at lower temperatures using techniques such as sputtering or atomic layer deposition. This parameter change in both substrate material and deposition temperature significantly reduces formation time while maintaining or improving material properties.
Solution Approach 2:
The patent replaces traditional high-temperature thermal processing with physical vapor deposition or chemical vapor deposition methods. This substitution of processing mechanisms allows for precise thickness control and material property optimization without the time-consuming high-temperature curing required for plastic substrates.
3Ease of manufacture
If plastic substrate is used, then ease of manufacture is improved, but parasitic capacitance increases
Solution Approach 1:
The patent introduces a gate insulating layer as an intermediary between the TCO or oxide semiconductor substrate and the gate electrode. This intermediary layer with controlled dielectric properties minimizes parasitic capacitance while maintaining ease of manufacture through standard thin-film deposition processes. The gate insulating layer acts as a mediator that reduces harmful capacitive coupling.
Solution Approach 2:
The patent changes the substrate material parameters from plastic to TCO or oxide semiconductor, which have different dielectric properties. This parameter change inherently reduces parasitic capacitance. Additionally, the thickness and dielectric constant of the gate insulating layer are optimized to further minimize parasitic capacitance while maintaining manufacturability.
4Adaptability or versatility
If plastic substrate is used, then flexibility is improved, but moisture permeability deteriorates
Solution Approach 1:
The patent employs a composite structure with multiple protective layers including gate insulating layers, semiconductor layers, and encapsulation layers over the TCO or oxide semiconductor substrate. This composite approach provides excellent moisture barrier properties while maintaining the inherent flexibility of the thin-film structure. Each layer contributes to moisture protection without compromising flexibility.
Solution Approach 2:
The patent changes the substrate material from plastic to TCO or oxide semiconductor, which have inherently lower moisture permeability. This parameter change in substrate material, combined with the addition of encapsulation layers, significantly improves moisture barrier properties while maintaining flexibility through the thin-film architecture.
Data Source
AI summary
A display device includes a substrate which includes an active area and a non-active area and is formed of any one of transparent conducting oxide and an oxide semiconductor layer; a gate driver which is disposed in the non-active area on the substrate and includes a Q node; and a Q node shielding layer disposed between the substrate and the Q node.


